Visual-Privileged Co-Learning for Industrial Board-to-Board Connectors Force-Guided Assembly Task

Automatic assembly of board-to-board (BTB) connectors remains a significant challenge in smartphone manufacturing due to severe visual occlusion, tight assembly tolerances, and process constraints that prohibit separate visual adjustment stations. This letter proposes Visual-Privileged Co-Learning (VPCL), a novel privileged reinforcement learning (RL) algorithm specifically tailored for robust, force-guided precision assembly in partially observable environments. Leveraging additional visual privileged information only during training and relying solely on force feedback during deployment, VPCL employs a dual-actor (teacher-student) architecture within the Soft Actor-Critic (SAC) framework. To enhance teacher-student interaction in the co-learning process, VPCL introduces a Teacher Quality Loss to address modality imbalance and a probabilistic Policy Selector to mitigate data distribution shifts. Extensive comparative and ablation experiments in real-world smartphone assembly tasks demonstrate that VPCL achieves superior performance and robustness, as well as a remarkable zero-shot transfer capability, compared to existing baselines.

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Publication Details

Journal
IEEE Robotics and Automation Letters
Published
2025-08-11
DOI
https://doi.org/10.1109/lra.2025.3597843
Primary Topic
Manufacturing Process and Optimization
Type
article
Field-Weighted Citation Impact
0.00
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article

Visual-Privileged Co-Learning for Industrial Board-to-Board Connectors Force-Guided Assembly Task

Dan Wu, Guanghui Shen, Song Wang, Bin Wang
IEEE Robotics and Automation Letters
Manufacturing Process and Optimization
article

Visual-Privileged Co-Learning for Industrial Board-to-Board Connectors Force-Guided Assembly Task

Dan Wu, Guanghui Shen, Song Wang, Bin Wang
article en

Abstract

Automatic assembly of board-to-board (BTB) connectors remains a significant challenge in smartphone manufacturing due to severe visual occlusion, tight assembly tolerances, and process constraints that prohibit separate visual adjustment stations. This letter proposes Visual-Privileged Co-Learning (VPCL), a novel privileged reinforcement learning (RL) algorithm specifically tailored for robust, force-guided precision assembly in partially observable environments. Leveraging additional visual privileged information only during training and relying solely on force feedback during deployment, VPCL employs a dual-actor (teacher-student) architecture within the Soft Actor-Critic (SAC) framework. To enhance teacher-student interaction in the co-learning process, VPCL introduces a Teacher Quality Loss to address modality imbalance and a probabilistic Policy Selector to mitigate data distribution shifts. Extensive comparative and ablation experiments in real-world smartphone assembly tasks demonstrate that VPCL achieves superior performance and robustness, as well as a remarkable zero-shot transfer capability, compared to existing baselines.

IEEE Robotics and Automation LettersVol. 10(10)
Tsinghua University (CN)
Openalex Percentile: Top 72%
Manufacturing Process and Optimization
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