A Review of Artificial Intelligence Applications for Biorefineries and Bioprocessing: From Data-Driven Processes to Optimization Strategies and Real-Time Control

This paper reviews the integration of artificial intelligence (AI) and machine learning in biorefineries and bioprocessing, with applications in biocatalysis, enzyme optimization, real-time monitoring, and quality assurance. AI contributes to predictive modeling and allows the precise forecasting of process outcomes, resource management, and energy utilization. AI models, including supervised, unsupervised, and reinforcement learning, support improvements in important bioprocess stages, such as fermentation, purification, and microbial biosynthesis. Digital twins and soft-sensing technologies enable real-time control and increase operational precision in complex bioprocess environments. Hybrid modeling integrates data-driven AI techniques with common scientific principles, improving scalability and adaptability under dynamic operational conditions. This review addresses challenges in AI implementation, such as data standardization, model transparency, and the need for interdisciplinary collaboration. The discussion concludes with future directions and sustainable AI strategies, highlighting the potential of AI to strengthen scalable, efficient, and environmentally sustainable biorefinery operations. These findings highlight how AI-driven methodologies improve operational efficiency, reduce resource waste, and facilitate sustainable innovation in bioprocesses, thereby strengthening sustainability within the bioeconomy.