Prediction of Elastic Modulus of Leached Fly Ash Concrete Based on Non-Uniform ITZ Model

The incorporation of fly ash into concrete reduces cement consumption by 10-30%, lowers CO<sub>2</sub> emissions by 30-50%, cuts costs by 15-25%, and enhances durability, thus reducing maintenance expenses. However, the predictive model for the elastic modulus of fly ash concrete subjected to calcium leaching is still lacking. Regarding the theoretical method, the content of calcium hydroxide and calcium silicate hydrate in fly ash-cement systems is quantitatively calculated according to the hydration reaction relationship between cement, fly ash, and water, and then the porosity of the fly ash-cement matrix and interface transition zone (ITZ) after calcium leaching can be obtained. Based on the theory of two-phase composite spheres and the non-uniform ITZ model, the prediction method for the elastic modulus of leached fly ash concrete can be constructed, which comprehensively considers key parameters such as fly ash content, non-uniform characteristics of the ITZ, and the water-binder ratio (w/b). Additionally, the corresponding experimental investigation is also designed to study the variation regulation of the leaching depth, leaching extent, and elastic modulus of fly ash concrete with leaching time. The prediction method for the elastic modulus of leached fly ash concrete is validated via self-designed experimental methods and third-party experiments. This study further delves into the specific effects of w/b, aggregate volume fraction (f<sub>a</sub>), fly ash content, and ITZ thickness (h<sub>ITZ</sub>) on the elastic modulus of leached concrete (E). The research findings indicate that an appropriate amount of fly ash can effectively enhance the leaching resistance of concrete. For a leaching degree of 10.0%, 30.0%, and 50.0%, E at w/b = 0.40 exceeds that of w/b = 0.60 by 26.71%, 28.43%, and 30.28%, respectively; E at h<sub>ITZ</sub> = 10 μm exceeds that of h<sub>ITZ</sub> = 50 μm by 16.96%, 15.80%, and 15.11%, respectively; and E at f<sub>a</sub> = 65% is 39.82%, 43.15%, and 46.12% higher, respectively, than that of concrete with f<sub>a</sub> = 45%. Furthermore, a linear correlation exists between the elastic modulus and the degree of leaching. The prediction method for the elastic modulus offers a theoretical foundation for in-depth exploration of the durability of leached mineral admixture concrete and its scientific application in practical engineering.

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Publication Details

Journal
Materials
Published
2025-08-12
DOI
https://doi.org/10.3390/ma18163779
Citations
2
Primary Topic
Concrete and Cement Materials Research
Type
article
Field-Weighted Citation Impact
1.91

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article

Prediction of Elastic Modulus of Leached Fly Ash Concrete Based on Non-Uniform ITZ Model

Zhiwei Chen, Wenbing Song, Jian Zhang, Qiang� Li et al.
2 citations
Materials
Concrete and Cement Materials Research
1.91
article

Prediction of Elastic Modulus of Leached Fly Ash Concrete Based on Non-Uniform ITZ Model

Zhiwei Chen, Wenbing Song, Jian Zhang, Qiang� Li, Xiaoping Zhao, Misha Zhan
article en
2 citations

Abstract

The incorporation of fly ash into concrete reduces cement consumption by 10-30%, lowers CO<sub>2</sub> emissions by 30-50%, cuts costs by 15-25%, and enhances durability, thus reducing maintenance expenses. However, the predictive model for the elastic modulus of fly ash concrete subjected to calcium leaching is still lacking. Regarding the theoretical method, the content of calcium hydroxide and calcium silicate hydrate in fly ash-cement systems is quantitatively calculated according to the hydration reaction relationship between cement, fly ash, and water, and then the porosity of the fly ash-cement matrix and interface transition zone (ITZ) after calcium leaching can be obtained. Based on the theory of two-phase composite spheres and the non-uniform ITZ model, the prediction method for the elastic modulus of leached fly ash concrete can be constructed, which comprehensively considers key parameters such as fly ash content, non-uniform characteristics of the ITZ, and the water-binder ratio (w/b). Additionally, the corresponding experimental investigation is also designed to study the variation regulation of the leaching depth, leaching extent, and elastic modulus of fly ash concrete with leaching time. The prediction method for the elastic modulus of leached fly ash concrete is validated via self-designed experimental methods and third-party experiments. This study further delves into the specific effects of w/b, aggregate volume fraction (f<sub>a</sub>), fly ash content, and ITZ thickness (h<sub>ITZ</sub>) on the elastic modulus of leached concrete (E). The research findings indicate that an appropriate amount of fly ash can effectively enhance the leaching resistance of concrete. For a leaching degree of 10.0%, 30.0%, and 50.0%, E at w/b = 0.40 exceeds that of w/b = 0.60 by 26.71%, 28.43%, and 30.28%, respectively; E at h<sub>ITZ</sub> = 10 μm exceeds that of h<sub>ITZ</sub> = 50 μm by 16.96%, 15.80%, and 15.11%, respectively; and E at f<sub>a</sub> = 65% is 39.82%, 43.15%, and 46.12% higher, respectively, than that of concrete with f<sub>a</sub> = 45%. Furthermore, a linear correlation exists between the elastic modulus and the degree of leaching. The prediction method for the elastic modulus offers a theoretical foundation for in-depth exploration of the durability of leached mineral admixture concrete and its scientific application in practical engineering.

MaterialsVol. 18(16)
Zhejiang Sci-Tech University (CN), National University of Singapore (SG), Jiyang College of Zhejiang A&F University (CN), Jinhua University of Vocational Technology (CN), Zhejiang University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 14%
Concrete and Cement Materials Research
1.91
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