Optimization of the Elastic Modulus of the Filler in High-Rib Thin-Web Grid-Stiffened Panels with Bending Forming Process

Grid-stiffened panels are indispensable in aerospace applications, valued for their lightweight nature, high strength, and excellent deformation resistance. However, the roll-bending forming process of these panels is plagued by critical defects such as rib buckling and uneven skin deformation, which undermine structural quality and performance. Fillers are commonly employed to mitigate these issues, yet there remains a lack of systematic guidance for optimizing filler parameters-particularly the elastic modulus-that is tailored to high-rib thin-web configurations. This study focuses on high-rib thin-web grid-stiffened panels, aiming to address this gap by exploring the optimization of filler elastic modulus. By delving into this critical parameter, the research seeks to lay the groundwork for enhancing forming precision in roll bending, offering valuable insights for advancing high-quality manufacturing of aerospace components.