Optimizing Direct Die-to-Wafer Hybrid Bonding: The Role of Scanner Precorrection in Achieving fine Overlay Performance

In this work, we characterize the in-plane and out-of-plane deformation of the dies following the imec die-to-wafer (D2W) bonding flow. By leveraging this result of alignment readout and leveling metrologies on scanner, we could improve the post-D2W bonding overlay performance through scanner precorrection for advanced packaging and heterogeneous integration system.

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Published
2025-06-02
DOI
https://doi.org/10.1109/iitc66087.2025.11075428
Primary Topic
3D IC and TSV technologies
Type
article
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article

Optimizing Direct Die-to-Wafer Hybrid Bonding: The Role of Scanner Precorrection in Achieving fine Overlay Performance

Samuel Suhard, V. M. Blanco, Anne Jourdain, Imen Jadli et al.
1 links
3D IC and TSV technologies
article

Optimizing Direct Die-to-Wafer Hybrid Bonding: The Role of Scanner Precorrection in Achieving fine Overlay Performance

Samuel Suhard, V. M. Blanco, Anne Jourdain, Imen Jadli, Koen Kennes, Amir-Hossein Tamaddon, Etienne De Poortere, Andy Miller, Alex Hsu
article en

Abstract

In this work, we characterize the in-plane and out-of-plane deformation of the dies following the imec die-to-wafer (D2W) bonding flow. By leveraging this result of alignment readout and leveling metrologies on scanner, we could improve the post-D2W bonding overlay performance through scanner precorrection for advanced packaging and heterogeneous integration system.

ASML (Netherlands) (NL)
Openalex Percentile: Top 82%
3D IC and TSV technologies
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