Biomass-derived 5-(tolylmethyl)furfural as a promising diesel additive: preparation, process scale-up, and engine studies

Furanic fuel oxygenates, renewably produced from biomass, have received significant interest in lessening dependence on petroleum-derived liquid fuels and reducing emissions. 5-(Tolylmethyl)furfural (TMF) was prepared by the Friedel-Crafts reaction between cellulose-derived 5-(acetoxymethyl)furfural (AcMF) and petroleum-derived toluene. The process was optimized on various parameters, such as reaction temperature, molar ratio of reagents, catalyst loading, and duration. Anhydrous ZnCl₂ was the best catalyst for the reaction, affording a 67% isolated yield of TMF under optimized conditions (120 °C, 4 h). TMF was prepared on a 30 g scale and blended (1-5 vol%) with diesel. The physicochemical properties of the TMF-diesel blended fuel mixtures were studied, and then they were employed as fuel for a direct injection single-cylinder diesel engine. The results show good fuel properties and reduced emissions compared to unblended diesel fuel.