Area Ratio-Based Box Counting Algorithm for Intelligent Inventory in Stacked Goods Environments

Inventory management plays a critical role in modern warehouses, but traditional manual counting methods are inefficient and error-prone, especially for large quantities of goods. With advancements in AI, IoT, and computer vision, automated systems have emerged to improve accuracy and efficiency. This paper proposes a novel Area Ratio-Based Box Counting Algorithm (ARBCA) for intelligent inventory in three-dimensional warehouse environments. The algorithm leverages instance segmentation to generate masks for stacked goods and uses area ratios for precise counting. We introduce a customized dataset, the Tobacco Cargo Stacking Dataset (TCSD), and demonstrate the algorithm's effectiveness, achieving an overall inventory accuracy of 93.90% on the TCSD dataset with the Mask2former model. The method addresses challenges such as occlusion and stacking in dark warehouse conditions, showing promise for real-world applications.

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Published
2025-05-20
DOI
https://doi.org/10.1109/mita66017.2025.11100168
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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article

Area Ratio-Based Box Counting Algorithm for Intelligent Inventory in Stacked Goods Environments

Zhuo Yang, Xiao-Min Hu, Bingzhuo Wang
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Industrial Vision Systems and Defect Detection
article

Area Ratio-Based Box Counting Algorithm for Intelligent Inventory in Stacked Goods Environments

Zhuo Yang, Xiao-Min Hu, Bingzhuo Wang
article en

Abstract

Inventory management plays a critical role in modern warehouses, but traditional manual counting methods are inefficient and error-prone, especially for large quantities of goods. With advancements in AI, IoT, and computer vision, automated systems have emerged to improve accuracy and efficiency. This paper proposes a novel Area Ratio-Based Box Counting Algorithm (ARBCA) for intelligent inventory in three-dimensional warehouse environments. The algorithm leverages instance segmentation to generate masks for stacked goods and uses area ratios for precise counting. We introduce a customized dataset, the Tobacco Cargo Stacking Dataset (TCSD), and demonstrate the algorithm's effectiveness, achieving an overall inventory accuracy of 93.90% on the TCSD dataset with the Mask2former model. The method addresses challenges such as occlusion and stacking in dark warehouse conditions, showing promise for real-world applications.

Guangdong University of Technology (CN)
Decent work and economic growth
Openalex Percentile: Top 72%
Industrial Vision Systems and Defect Detection
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