Kinetic study into the phosphorus release and carbon conversion behavior of sewage sludge coke during gasification

• A reaction order of 0.68 and E A of 175 kJ/mol for carbon conversion were identified. • Non-isothermal and isothermal methods yield comparable kinetic parameters. • The random pore model fits best to the identified carbon conversion behavior. • Phosphorus is released from sewage sludge coke in elemental form above 1000°C. • E A of 359 kJ/mol and k 0 of 1.5 · 10 9 s -1 were determined for phosphorus release. Sewage sludge (SS) is a promising secondary resource containing valuable elements such as carbon and phosphorus which can be recovered using thermochemical conversion and utilized for the chemical industry. The biogenic origin of carbon offers a renewable and sustainable alternative to fossil-based raw materials contributing to resource circularity and reducing the dependency on primary feedstocks. This study investigates the thermochemical carbon conversion and phosphorus release behavior from SS and sewage sludge coke (SSC) with a focus on determining the kinetics of the carbon conversion as well as the phosphorus release. The experiments were conducted using a thermogravimetric analysis under controlled gasification conditions with varying temperatures up to 1450°C, different heating rates (HRs) of 2.5 K min -1 to 15 K min -1 and gasification atmosphere compositions with different partial pressures of carbon dioxide in argon. Both, the isothermal and non-isothermal method have been used to assess the carbon conversion and were compared with each other. The energies of activation were 175 kJ mol -1 and 162 kJ mol -1 for a p CO2 of 1 bar with a reaction order of 0.68 ± 0.12. Three particle evolution models (VM, RPM and SCM) were implemented and compared. A novel method was used to determine the starting temperature of the phosphorus release (1015°C in nitrogen). Based on the peak positions of the phosphorus signal, the kinetic parameters (E A = 359 kJ mol -1 and k 0 = 1.5 · 10 9 s -1 ) for the phosphorus release were determined. These results provide new insights into the phosphorus release kinetics and contribute to the understanding required for process design and phosphorus recovery from SS.

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Publication Details

Journal
Chemical Engineering Journal Advances
Published
2025-08-01
DOI
https://doi.org/10.1016/j.ceja.2025.100826
Citations
1
Primary Topic
Phosphorus and nutrient management
Type
article
Field-Weighted Citation Impact
1.00

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article

Kinetic study into the phosphorus release and carbon conversion behavior of sewage sludge coke during gasification

Ellen Franke, Felix Küster, Sergei Shalnev, Martin Gräbner
1 citations
Chemical Engineering Journal Advances
Phosphorus and nutrient management
1.00
article

Kinetic study into the phosphorus release and carbon conversion behavior of sewage sludge coke during gasification

Ellen Franke, Felix Küster, Sergei Shalnev, Martin Gräbner
article en
1 citations

Abstract

• A reaction order of 0.68 and E A of 175 kJ/mol for carbon conversion were identified. • Non-isothermal and isothermal methods yield comparable kinetic parameters. • The random pore model fits best to the identified carbon conversion behavior. • Phosphorus is released from sewage sludge coke in elemental form above 1000°C. • E A of 359 kJ/mol and k 0 of 1.5 · 10 9 s -1 were determined for phosphorus release. Sewage sludge (SS) is a promising secondary resource containing valuable elements such as carbon and phosphorus which can be recovered using thermochemical conversion and utilized for the chemical industry. The biogenic origin of carbon offers a renewable and sustainable alternative to fossil-based raw materials contributing to resource circularity and reducing the dependency on primary feedstocks. This study investigates the thermochemical carbon conversion and phosphorus release behavior from SS and sewage sludge coke (SSC) with a focus on determining the kinetics of the carbon conversion as well as the phosphorus release. The experiments were conducted using a thermogravimetric analysis under controlled gasification conditions with varying temperatures up to 1450°C, different heating rates (HRs) of 2.5 K min -1 to 15 K min -1 and gasification atmosphere compositions with different partial pressures of carbon dioxide in argon. Both, the isothermal and non-isothermal method have been used to assess the carbon conversion and were compared with each other. The energies of activation were 175 kJ mol -1 and 162 kJ mol -1 for a p CO2 of 1 bar with a reaction order of 0.68 ± 0.12. Three particle evolution models (VM, RPM and SCM) were implemented and compared. A novel method was used to determine the starting temperature of the phosphorus release (1015°C in nitrogen). Based on the peak positions of the phosphorus signal, the kinetic parameters (E A = 359 kJ mol -1 and k 0 = 1.5 · 10 9 s -1 ) for the phosphorus release were determined. These results provide new insights into the phosphorus release kinetics and contribute to the understanding required for process design and phosphorus recovery from SS.

Chemical Engineering Journal AdvancesVol. 23
Forschungsinstitut für Leder und Kunststoffbahnen (DE), Fraunhofer Institute for Ceramic Technologies and Systems (DE), TU Bergakademie Freiberg (DE)
European Commission, Bundesministerium für Wirtschaft und Energie, Freistaat Sachsen
Clean water and sanitation
Openalex Percentile: Top 21%
Phosphorus and nutrient management
1.00
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