Learning actionable world models for industrial process control

To go from (passive) process monitoring to active process control, an effective AI system must learn about the behavior of the complex system from very limited training data, forming an ad-hoc “digital twin” with respect to process inputs and outputs that captures the consequences of actions on the process’s “world”. We propose a novel methodology based on learning world models that disentangles process parameters in the learned latent representation, allowing for fine-grained control. Representation learning is driven by the latent factors influencing the processes through contrastive learning within a joint embedding predictive architecture. This makes changes in representations predictable from changes in inputs and vice versa, facilitating interpretability of key factors responsible for process variations, paving the way for effective control actions to keep the process within operational bounds. The effectiveness of our method is validated on the example of plastic injection molding, demonstrating practical relevance in proposing specific control actions for a notoriously unstable process.

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Publication Details

Journal
Zürcher Hochschule für Angewandte Wissenschaften digital collection (Zurich University of Applied Sciences)
Published
2025-06-27
DOI
https://doi.org/10.1109/sds66131.2025.00022
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00

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article

Learning actionable world models for industrial process control

Thilo Stadelmann, Yunlong Gao, Matthias Rosenthal, Ahmed Abdulkadir et al.
Zürcher Hochschule für Angewandte Wissenschaften digital collection (Zurich University of Applied Sciences)
Fault Detection and Control Systems
article

Learning actionable world models for industrial process control

Thilo Stadelmann, Yunlong Gao, Matthias Rosenthal, Ahmed Abdulkadir, Gerrit A. Schatte, Benjamin F. Grewe, Joonsu Gha, Peng Yan, Giulia Aguzzi, Nikola Pascher
article en

Abstract

To go from (passive) process monitoring to active process control, an effective AI system must learn about the behavior of the complex system from very limited training data, forming an ad-hoc “digital twin” with respect to process inputs and outputs that captures the consequences of actions on the process’s “world”. We propose a novel methodology based on learning world models that disentangles process parameters in the learned latent representation, allowing for fine-grained control. Representation learning is driven by the latent factors influencing the processes through contrastive learning within a joint embedding predictive architecture. This makes changes in representations predictable from changes in inputs and vice versa, facilitating interpretability of key factors responsible for process variations, paving the way for effective control actions to keep the process within operational bounds. The effectiveness of our method is validated on the example of plastic injection molding, demonstrating practical relevance in proposing specific control actions for a notoriously unstable process.

Zürcher Hochschule für Angewandte Wissenschaften digital collection (Zurich University of Applied Sciences)
SIB Swiss Institute of Bioinformatics (CH), ZHAW Zurich University of Applied Sciences (CH), University of Zurich (CH), Kistler (Switzerland) (CH), Xiamen University of Technology (CN)
Innosuisse - Schweizerische Agentur für Innovationsförderung
Openalex Percentile: Top 77%
Fault Detection and Control Systems
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Learning actionable world models for industrial process control — Thilo Stadelmann, Yunlong Gao, et al. · Zürcher Hochschule für Angewandte Wissenschaften digital collection (Zurich University of Applied Sciences) (2025) | TGRS Research Map | TGRS