High-Density Wafer Level Connectivity Using Frontside Hybrid Bonding at 250nm Pitch and Backside Through-Dielectric Vias at 120nm Pitch After Extreme Wafer Thinning

This study presents the latest advancements in high-density wafer-level connectivity. We achieve face-to-face hybrid bonding at 250nm pitch. Access from the wafer backside is demonstrated through extreme wafer thinning beyond the shallow trench isolation floor and through dielectric via connections at 120nm pitch. Additionally, we examine the impact of guided wafer to wafer bonding, necessary for tight pitch hybrid bonding, on subsequent backside lithography overlay corrections, paving the way for combining high-density wafer front and backside connectivity.

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Publication Details

Published
2025-06-08
DOI
https://doi.org/10.23919/vlsitechnologyandcir65189.2025.11075104
Citations
1
Primary Topic
3D IC and TSV technologies
Type
article
Field-Weighted Citation Impact
0.73
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article

High-Density Wafer Level Connectivity Using Frontside Hybrid Bonding at 250nm Pitch and Backside Through-Dielectric Vias at 120nm Pitch After Extreme Wafer Thinning

C. Zhu, Jan Willem Maes, Koen D’havé, Stefaan Van Huylenbroeck et al.
1 citations
3D IC and TSV technologies
0.73
article

High-Density Wafer Level Connectivity Using Frontside Hybrid Bonding at 250nm Pitch and Backside Through-Dielectric Vias at 120nm Pitch After Extreme Wafer Thinning

C. Zhu, Jan Willem Maes, Koen D’havé, Stefaan Van Huylenbroeck, Serena Iacovo, Michele Stucchi, Sarah Dewilde, K. Vandersmissen, D. Montero, Eric Beyne, Baowei Zhang, Rami Chukka, Liesbeth Witters, N. Heylen, S-A. Chew, Peng Zhao, N. Jourdan, H. Bana, San Chun Kang, Joeri De Vos, Gerald Beyer
article en
1 citations

Abstract

This study presents the latest advancements in high-density wafer-level connectivity. We achieve face-to-face hybrid bonding at 250nm pitch. Access from the wafer backside is demonstrated through extreme wafer thinning beyond the shallow trench isolation floor and through dielectric via connections at 120nm pitch. Additionally, we examine the impact of guided wafer to wafer bonding, necessary for tight pitch hybrid bonding, on subsequent backside lithography overlay corrections, paving the way for combining high-density wafer front and backside connectivity.

IMEC (BE), ASM International (Belgium) (BE), ASM International (Finland) (FI)
Affordable and clean energy
Openalex Percentile: Top 25%
3D IC and TSV technologies
0.73
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