RECOGNITION OF DEFECTS ON THE METAL SURFACE USING MACHINE LEARNING

Due to the increase in product quality requirements in the metallurgical and machine building industries, it is necessary to introduce modern technologies for automatic quality control. Surface defects of metal products (cracks, scratches and inclusions) directly affect the reliability and durability of products. Traditional methods of visual and optical control require significant time and labor costs, are subject to the influence of the human factor and do not always provide sufficient accuracy. Within the framework of the study, a review of modern publications was conducted, which consider approaches to automatic defect classification, as well as discuss the possibilities and limitations of neural network architectures. The analysis of the sources made it possible to identify development trends in the field under consideration and justify the choice of the model architecture. An approach to the detection of defects in images of metal surfaces using convolutional neural networks is proposed. The architecture of the model has been developed, which includes three convolutional layers and fully connected neurons optimized using the ReLU activation function, the Dropout layer and the Softmax output layer. To train the model, we used an open dataset containing 1800 black and white images with six different types of defects. The classification accuracy was 95.83 %, and the value of the loss function was 0.0862. When tested on a test sample, the model correctly recognized 70 out of 72 images. The conducted research confirms the effectiveness of neural networks in the task of detecting visual defects. The presented model can be used in automated quality control systems and additionally adapted to various industrial conditions. In the future, optimization of the model architecture is planned to increase noise tolerance and data variability.

Authors

Institutions

Publication Details

Journal
Bulletin of the Siberian State Industrial University
Published
2025-06-30
DOI
https://doi.org/10.57070/2304-4497-2025-2(52)-85-91
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

RECOGNITION OF DEFECTS ON THE METAL SURFACE USING MACHINE LEARNING

А. В. Маркидонов, Valentina A. Kuznetsova
3 links
Bulletin of the Siberian State Industrial University
Industrial Vision Systems and Defect Detection
article

RECOGNITION OF DEFECTS ON THE METAL SURFACE USING MACHINE LEARNING

А. В. Маркидонов, Valentina A. Kuznetsova
article en

Abstract

Due to the increase in product quality requirements in the metallurgical and machine building industries, it is necessary to introduce modern technologies for automatic quality control. Surface defects of metal products (cracks, scratches and inclusions) directly affect the reliability and durability of products. Traditional methods of visual and optical control require significant time and labor costs, are subject to the influence of the human factor and do not always provide sufficient accuracy. Within the framework of the study, a review of modern publications was conducted, which consider approaches to automatic defect classification, as well as discuss the possibilities and limitations of neural network architectures. The analysis of the sources made it possible to identify development trends in the field under consideration and justify the choice of the model architecture. An approach to the detection of defects in images of metal surfaces using convolutional neural networks is proposed. The architecture of the model has been developed, which includes three convolutional layers and fully connected neurons optimized using the ReLU activation function, the Dropout layer and the Softmax output layer. To train the model, we used an open dataset containing 1800 black and white images with six different types of defects. The classification accuracy was 95.83 %, and the value of the loss function was 0.0862. When tested on a test sample, the model correctly recognized 70 out of 72 images. The conducted research confirms the effectiveness of neural networks in the task of detecting visual defects. The presented model can be used in automated quality control systems and additionally adapted to various industrial conditions. In the future, optimization of the model architecture is planned to increase noise tolerance and data variability.

Bulletin of the Siberian State Industrial UniversityVol. 1(2)
Bio-Medical Science (South Korea) (KR)
Openalex Percentile: Top 73%
Industrial Vision Systems and Defect Detection
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.