Deep Learning Strategy and Experimental Research of Kiln Temperature Based on Predictive Control

Abstract The roller hearth kiln (RHK) is a high-precision sintering equipment for semiconductor passive ceramic components. Its internal temperature control is a complex process of multi-input and multi-output, involving significant time delay, nonlinear, and multifactor spatial distribution characteristics. Most traditional control methods are based on feedback adjustment and lack of coupling information between variables, so it is difficult to meet the requirements of high-precision industrial control. Therefore, this paper proposes a deep learning strategy of kiln temperature based on predictive control for real-time temperature control of a roller kiln. To ensure the reliability of the control strategy, this study designed and built a kiln test platform according to the working principle, structure, and control characteristics of the roller kiln, and realized the functions of disturbance generation, communication, and distributed temperature control that mimic the actual scene. The results show that the model can accurately predict the dynamic change of temperature with time in the kiln temperature control system, and the prediction error of the model is controlled between 0.1 °C and 1 °C. By combining simulation and experiment, stable temperature control can be achieved under normal working conditions and disturbances. The final error range is only 0.1 °C∼0.2 °C, proving its effectiveness and reliability as a multi-input and multi-output temperature control strategy for the kiln.

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Publication Details

Journal
ASME Journal of Heat and Mass Transfer
Published
2025-07-19
DOI
https://doi.org/10.1115/1.4069192
Primary Topic
Industrial Technology and Control Systems
Type
article
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article

Deep Learning Strategy and Experimental Research of Kiln Temperature Based on Predictive Control

Zhiwei Lyu, Songtao Kong, Chunqiu Zhang, Kun Wang et al.
ASME Journal of Heat and Mass Transfer
Industrial Technology and Control Systems
article

Deep Learning Strategy and Experimental Research of Kiln Temperature Based on Predictive Control

Zhiwei Lyu, Songtao Kong, Chunqiu Zhang, Kun Wang, Xia Wang, Jian Hu, Yu Zhang
article en

Abstract

Abstract The roller hearth kiln (RHK) is a high-precision sintering equipment for semiconductor passive ceramic components. Its internal temperature control is a complex process of multi-input and multi-output, involving significant time delay, nonlinear, and multifactor spatial distribution characteristics. Most traditional control methods are based on feedback adjustment and lack of coupling information between variables, so it is difficult to meet the requirements of high-precision industrial control. Therefore, this paper proposes a deep learning strategy of kiln temperature based on predictive control for real-time temperature control of a roller kiln. To ensure the reliability of the control strategy, this study designed and built a kiln test platform according to the working principle, structure, and control characteristics of the roller kiln, and realized the functions of disturbance generation, communication, and distributed temperature control that mimic the actual scene. The results show that the model can accurately predict the dynamic change of temperature with time in the kiln temperature control system, and the prediction error of the model is controlled between 0.1 °C and 1 °C. By combining simulation and experiment, stable temperature control can be achieved under normal working conditions and disturbances. The final error range is only 0.1 °C∼0.2 °C, proving its effectiveness and reliability as a multi-input and multi-output temperature control strategy for the kiln.

ASME Journal of Heat and Mass TransferVol. 147(12)
Chongqing University of Science and Technology (CN), Shenzhen Metro (China) (CN), Chongqing University of Technology (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 77%
Industrial Technology and Control Systems
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Deep Learning Strategy and Experimental Research of Kiln Temperature Based on Predictive Control — Zhiwei Lyu, Songtao Kong, et al. · ASME Journal of Heat and Mass Transfer (2025) | TGRS Research Map | TGRS