Interfacial Shrinkage Properties and Mechanism Analysis of Light-Conductive Resin–Cement-Based Materials

To address the issue of interfacial shrinkage deformation in optical resin–cement-based composites, this study examined the effects of casting methods and coupling agent treatments on the interfacial deformation behavior and underlying mechanisms at the resin–cement interface. A self-developed interfacial shrinkage testing apparatus, combined with ABAQUS numerical simulations, was employed to facilitate this analysis. The results revealed that the interfacial shrinkage strain followed a characteristic distribution—higher at both ends and lower in the middle region—as the temperature increased. The experimental data showed a strong agreement with the simulation outcomes. A comparative analysis indicated that the pre-cast cement method reduced the interfacial shrinkage strain by 16% compared to the pre-cast resin method. Furthermore, treatment with a coupling agent resulted in a 31% reduction in the strain, while combining a serrated surface modification with a coupling agent treatment achieved a maximum reduction of 43.5%. Microscopic characterization confirmed that the synergy between the coupling agent and surface roughening significantly enhanced interfacial bonding by filling microcracks, improving adhesion, and increasing mechanical interlocking. This synergistic effect effectively suppressed the relative slippage caused by asynchronous shrinkage between dissimilar materials, thereby mitigating the interfacial cracking issue in optical resin–cement-based composites. These findings provide theoretical insights for optimizing the interface design in organic–inorganic composite systems.