Fabrication of super hydrophobic nanostructured ceramic composite coating on 304 stainless steel

An electrochemical deposition process was used to effectively coat 304 stainless steel surfaces with a robust and long lasting superhydrophobic ceramic composite featuring nanostructures. Graphene oxide (GO) and cerium oxide (CeO 2 ) nanoparticles were integrated into nanocomposite coatings, with stearic acid acting as the binding agent. Through structural analysis, chemical interactions between GO and CeO 2 nanoparticles were identified, while surface analysis highlighted the essential function of GO in nanocomposite coatings. The nanocomposite coatings that were synthesized demonstrated excellent adhesion, outstanding mechanical resilience and superhydrophobic characteristics, as confirmed by adhesion evaluations, microhardness tests and water contact angle measurements. The superhydrophobic surface that was produced exhibited strong mechanical stability and enduring durability, along with properties that resist corrosion. In a 3.5% NaCl solution, electrochemical tests demonstrated that the GO/CeO2 nanocomposite coatings offered enhanced corrosion resistance compared to both uncoated and other treated substrates. The improved ant icorr osive properties are due to the superhydrophobic characteristics of the coatings applied. This findings indicates that the GO/CeO 2 nanocomposite coatings could act as efficient protective layers, enhancing the corrosion resistance of 304 SS in environments with high chloride content. The technique that has been developed shows significant potential for industrial use in producing superhydrophobic surfaces and could be modified to improve the corrosion resistance of a variety of other metallic materials.

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Publication Details

Journal
Materials Science and Technology
Published
2025-08-04
DOI
https://doi.org/10.1177/02670836251362976
Primary Topic
Surface Modification and Superhydrophobicity
Type
article
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article

Fabrication of super hydrophobic nanostructured ceramic composite coating on 304 stainless steel

Arun Prasad Murali, A. Shanmugam, Periyathambi Dhaiveegan, Janet Joshiba Ganesan et al.
Materials Science and Technology
Surface Modification and Superhydrophobicity
article

Fabrication of super hydrophobic nanostructured ceramic composite coating on 304 stainless steel

Arun Prasad Murali, A. Shanmugam, Periyathambi Dhaiveegan, Janet Joshiba Ganesan, Sathishkumar Munusamy, Jia-Ren Chang Chien
article en

Abstract

An electrochemical deposition process was used to effectively coat 304 stainless steel surfaces with a robust and long lasting superhydrophobic ceramic composite featuring nanostructures. Graphene oxide (GO) and cerium oxide (CeO 2 ) nanoparticles were integrated into nanocomposite coatings, with stearic acid acting as the binding agent. Through structural analysis, chemical interactions between GO and CeO 2 nanoparticles were identified, while surface analysis highlighted the essential function of GO in nanocomposite coatings. The nanocomposite coatings that were synthesized demonstrated excellent adhesion, outstanding mechanical resilience and superhydrophobic characteristics, as confirmed by adhesion evaluations, microhardness tests and water contact angle measurements. The superhydrophobic surface that was produced exhibited strong mechanical stability and enduring durability, along with properties that resist corrosion. In a 3.5% NaCl solution, electrochemical tests demonstrated that the GO/CeO2 nanocomposite coatings offered enhanced corrosion resistance compared to both uncoated and other treated substrates. The improved ant icorr osive properties are due to the superhydrophobic characteristics of the coatings applied. This findings indicates that the GO/CeO 2 nanocomposite coatings could act as efficient protective layers, enhancing the corrosion resistance of 304 SS in environments with high chloride content. The technique that has been developed shows significant potential for industrial use in producing superhydrophobic surfaces and could be modified to improve the corrosion resistance of a variety of other metallic materials.

Materials Science and Technology
National Kaohsiung First University of Science and Technology (TW), University of Science and Technology (YE), Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology (IN), Tunghai University (TW), Applied Nanotech (United States) (US), National Kaohsiung University of Science and Technology (TW), National Kaohsiung University of Applied Sciences (TW)
Openalex Percentile: Top 82%
Surface Modification and Superhydrophobicity
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