Research on Data-Driven Drilling Safety Grade Evaluation System

With the in-depth application of digital transformation in the oil industry, data-driven methods provide a new technical path for drilling engineering safety evaluation. In this paper, a data-driven drilling safety level evaluation system is proposed. By integrating the three-dimensional visualization technology of wellbore trajectory and the prediction model of friction torque, a dynamic and intelligent drilling risk evaluation framework is constructed. The Python platform is used to integrate geomechanical parameters, real-time drilling data, and historical working condition records, and the machine learning algorithm is used to train the friction torque prediction model to improve prediction accuracy. Based on the K-means clustering evaluation method, a three-tier drilling safety classification standard is established: Grade I (low risk) for friction (0–100 kN) and torque (0–10 kN·m), Grade II (medium risk) for friction (100–200 kN) and torque (10–20 kN·m), and Grade III (high risk) for friction (>200 kN) and torque (>20 kN·m). This enables intelligent quantitative evaluation of drilling difficulty. The system not only dynamically optimizes bottom-hole assembly (BHA) and drilling parameters but also continuously refines the evaluation model’s accuracy through a data backtracking mechanism. This provides a reliable theoretical foundation and technical support for risk early warning, parameter optimization, and intelligent decision-making in drilling engineering.

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Publication Details

Journal
Processes
Published
2025-08-04
DOI
https://doi.org/10.3390/pr13082469
Primary Topic
Drilling and Well Engineering
Type
article
Field-Weighted Citation Impact
0.00

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article

Research on Data-Driven Drilling Safety Grade Evaluation System

Yingcao Zhou, Changhao Wang, Lidong Hou, S. Y. Meng
Processes
Drilling and Well Engineering
article

Research on Data-Driven Drilling Safety Grade Evaluation System

Yingcao Zhou, Changhao Wang, Lidong Hou, S. Y. Meng
article en

Abstract

With the in-depth application of digital transformation in the oil industry, data-driven methods provide a new technical path for drilling engineering safety evaluation. In this paper, a data-driven drilling safety level evaluation system is proposed. By integrating the three-dimensional visualization technology of wellbore trajectory and the prediction model of friction torque, a dynamic and intelligent drilling risk evaluation framework is constructed. The Python platform is used to integrate geomechanical parameters, real-time drilling data, and historical working condition records, and the machine learning algorithm is used to train the friction torque prediction model to improve prediction accuracy. Based on the K-means clustering evaluation method, a three-tier drilling safety classification standard is established: Grade I (low risk) for friction (0–100 kN) and torque (0–10 kN·m), Grade II (medium risk) for friction (100–200 kN) and torque (10–20 kN·m), and Grade III (high risk) for friction (>200 kN) and torque (>20 kN·m). This enables intelligent quantitative evaluation of drilling difficulty. The system not only dynamically optimizes bottom-hole assembly (BHA) and drilling parameters but also continuously refines the evaluation model’s accuracy through a data backtracking mechanism. This provides a reliable theoretical foundation and technical support for risk early warning, parameter optimization, and intelligent decision-making in drilling engineering.

ProcessesVol. 13(8)
Tianjin Energy Investment Group (China) (CN), Northeast Petroleum University (CN)
Natural Science Foundation of Heilongjiang Province
Openalex Percentile: Top 77%
Drilling and Well Engineering
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Research on Data-Driven Drilling Safety Grade Evaluation System — Yingcao Zhou, Changhao Wang, et al. · Processes (2025) | TGRS Research Map | TGRS