Data Communication Between PLC Using Internet-Based Modbus Protocol

This study aims to analyze the performance of communication between Programmable Logic Controller (PLC) using Modbus TCP protocol over the internet. Mitsubishi FX5U PLC as Modbus client and Omron CP1L-E PLC as Modbus server. Tests were carried out by measuring quality of service (QoS) parameters such as delay, jitter, throughput, and packet loss according to TIPHON standards, with variations in the delay time of each request, namely 10 ms, 25 ms, 50 ms, 70 ms, 75 ms, 80 ms, and 100 ms. The test results show that the delay is between 36 ms to 61 ms with an average of 45 ms, which gives a TIPHON index value of 4. Jitter varies between 10 ms to 86 ms with an average of 56 ms, giving a TIPHON index value of 3. Packet loss is mostly 0%, except at delay of 10 ms and 25 ms with a result of 0.1%, giving a TIPHON index value of 4. Thus, the delay time of 75 ms is the most optimal choice with a delay value of 40 ms, jitter 68 ms, and packet loss 0%. This inter-PLC communication system is proven to be optimal and can be implemented in an industrial environment with good performance.

Authors

Institutions

Publication Details

Journal
Setrum Sistem Kendali-Tenaga-Elektronika-Telekomunikasi-Komputer
Published
2025-06-28
DOI
https://doi.org/10.62870/setrum.v14i1.29172
Primary Topic
Industrial Automation and Control Systems
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Data Communication Between PLC Using Internet-Based Modbus Protocol

Hamidah Ibrahim, Asep Andang, Firmansyah MSN
Setrum Sistem Kendali-Tenaga-Elektronika-Telekomunikasi-Komputer
Industrial Automation and Control Systems
article

Data Communication Between PLC Using Internet-Based Modbus Protocol

Hamidah Ibrahim, Asep Andang, Firmansyah MSN
article en

Abstract

This study aims to analyze the performance of communication between Programmable Logic Controller (PLC) using Modbus TCP protocol over the internet. Mitsubishi FX5U PLC as Modbus client and Omron CP1L-E PLC as Modbus server. Tests were carried out by measuring quality of service (QoS) parameters such as delay, jitter, throughput, and packet loss according to TIPHON standards, with variations in the delay time of each request, namely 10 ms, 25 ms, 50 ms, 70 ms, 75 ms, 80 ms, and 100 ms. The test results show that the delay is between 36 ms to 61 ms with an average of 45 ms, which gives a TIPHON index value of 4. Jitter varies between 10 ms to 86 ms with an average of 56 ms, giving a TIPHON index value of 3. Packet loss is mostly 0%, except at delay of 10 ms and 25 ms with a result of 0.1%, giving a TIPHON index value of 4. Thus, the delay time of 75 ms is the most optimal choice with a delay value of 40 ms, jitter 68 ms, and packet loss 0%. This inter-PLC communication system is proven to be optimal and can be implemented in an industrial environment with good performance.

Setrum Sistem Kendali-Tenaga-Elektronika-Telekomunikasi-KomputerVol. 14(1)
Siliwangi University (ID)
Openalex Percentile: Top 77%
Industrial Automation and Control Systems
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.