Hybrid Modelling Framework for Reactor Model Discovery Using Artificial Neural Networks Classifiers

Developing and identifying the correct reactor model for a reaction system characterized by a high number of reaction pathways and flow regimes can be challenging. In this work, artificial neural networks (ANNs), used in deep learning, are used to develop a hybrid modelling framework for physics-based model discovery in reactions systems. The model discovery accuracy of the framework is investigated considering kinetic model parametric uncertainty, noise level, features in the data structure and experimental design optimization via a differential evolution algorithm (DEA). The hydrodynamic behaviours of both a continuously stirred tank reactor and a plug flow reactor and rival chemical kinetics models are combined to generate candidate physics-based models to describe a benzoic acid esterification synthesis in a rotating cylindrical reactor. ANNs are trained and validated from in silico data simulated by sampling the parameter space of the physics-based models. Results show that, when monitored using test data classification accuracy, ANN performance improved when the kinetic parameters uncertainty decreased. The performance improved further by increasing the number of features in the data set, optimizing the experimental design and decreasing the measurements error (low noise level).

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Published
2025-07-25
DOI
https://doi.org/10.3390/proceedings2025121011
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00

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article

Hybrid Modelling Framework for Reactor Model Discovery Using Artificial Neural Networks Classifiers

Asterios Gavriilidis, Emmanuel Agunloye, Federico Galvanin
Fault Detection and Control Systems
article

Hybrid Modelling Framework for Reactor Model Discovery Using Artificial Neural Networks Classifiers

Asterios Gavriilidis, Emmanuel Agunloye, Federico Galvanin
article en

Abstract

Developing and identifying the correct reactor model for a reaction system characterized by a high number of reaction pathways and flow regimes can be challenging. In this work, artificial neural networks (ANNs), used in deep learning, are used to develop a hybrid modelling framework for physics-based model discovery in reactions systems. The model discovery accuracy of the framework is investigated considering kinetic model parametric uncertainty, noise level, features in the data structure and experimental design optimization via a differential evolution algorithm (DEA). The hydrodynamic behaviours of both a continuously stirred tank reactor and a plug flow reactor and rival chemical kinetics models are combined to generate candidate physics-based models to describe a benzoic acid esterification synthesis in a rotating cylindrical reactor. ANNs are trained and validated from in silico data simulated by sampling the parameter space of the physics-based models. Results show that, when monitored using test data classification accuracy, ANN performance improved when the kinetic parameters uncertainty decreased. The performance improved further by increasing the number of features in the data set, optimizing the experimental design and decreasing the measurements error (low noise level).

University College London (GB)
Engineering and Physical Sciences Research Council
Affordable and clean energy
Openalex Percentile: Top 77%
Fault Detection and Control Systems
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