Design and Development of a New 10 kV Overhead Line Fixing Device in Power System

In response to the problems of wire detachment, insulation layer damage, and low construction efficiency in the traditional hand tied wire fixing method for 10 kV overhead lines, this paper develops a new type of 10 kV overhead line fixing device. The device mainly consists of a buckle type base and an infinitely adjustable gripper. The base is quickly installed through mechanical interlocking buckles, supplemented by auxiliary buckles to enhance stability, and the edge arc design improves operational safety. The clamp is equipped with a raised diamond-shaped structure to increase the friction coefficient and meshing strength. Combined with an arc-shaped inner surface and an infinitely adjustable screw, it can adapt to insulated wires of different diameters. The fixed device has a simple structure, easy installation, and advantages such as firm fixation and adaptability to overhead lines of different diameters. The fixed device of the overhead power line has been subjected to finite element mechanical simulation and electronic universal testing machine tension and pressure testing, and can meet the on-site mechanical performance, effectively improving the construction efficiency and safety of the overhead power line in the distribution network.

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Publication Details

Journal
Processes
Published
2025-07-26
DOI
https://doi.org/10.3390/pr13082379
Primary Topic
Electrical Contact Performance and Analysis
Type
article
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article

Design and Development of a New 10 kV Overhead Line Fixing Device in Power System

Limin Bao, Bohan Liu, Yi Liu, Jiawen Li et al.
Processes
Electrical Contact Performance and Analysis
article

Design and Development of a New 10 kV Overhead Line Fixing Device in Power System

Limin Bao, Bohan Liu, Yi Liu, Jiawen Li, Xiaoxiong Zhong, You Shu, Shuhan Tao, Lingxi Chen
article en

Abstract

In response to the problems of wire detachment, insulation layer damage, and low construction efficiency in the traditional hand tied wire fixing method for 10 kV overhead lines, this paper develops a new type of 10 kV overhead line fixing device. The device mainly consists of a buckle type base and an infinitely adjustable gripper. The base is quickly installed through mechanical interlocking buckles, supplemented by auxiliary buckles to enhance stability, and the edge arc design improves operational safety. The clamp is equipped with a raised diamond-shaped structure to increase the friction coefficient and meshing strength. Combined with an arc-shaped inner surface and an infinitely adjustable screw, it can adapt to insulated wires of different diameters. The fixed device has a simple structure, easy installation, and advantages such as firm fixation and adaptability to overhead lines of different diameters. The fixed device of the overhead power line has been subjected to finite element mechanical simulation and electronic universal testing machine tension and pressure testing, and can meet the on-site mechanical performance, effectively improving the construction efficiency and safety of the overhead power line in the distribution network.

ProcessesVol. 13(8)
Huaihua University (CN)
Openalex Percentile: Top 81%
Electrical Contact Performance and Analysis
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