A Phosphate Thermal Barrier Coating Endows Ni‐Rich Cathode 4.8 V‐Tolerant and Thermal Oxidation Stability Enabling High‐Energy Lithium‐Ion Batteries

Abstract Ni‐rich layered oxide cathode (LiNi x Co y Mn 1‐ x ‐ y O 2 , 0.8 < x < 1) possesses a high theoretical specific capacity (≈270 mAh g −1 ) and stimulated considerable attention for high energy density lithium‐ion batteries (LIBs). However, the unstable cathode electrolyte interfaces (CEI) resulting in terrible thermal endurance and awful high voltage tolerance (>4.5 V) and thermal instability significantly hinder their practical applications. Herein, a thermodynamically stable InPO 4 interface is constructed on the LiNi 0.83 Co 0.12 Mn 0.05 O 2 (NCM83@InPO 4 ), which achieves excellent cyclic stability (≈85.7% capacity retention after 500 cycles at 10 C in 2.7–4.6 V, ≈80.0% after 200 cycles at 1 C in 2.8–4.8 V). Advanced characterizations confirm that the InPO 4 coating layer stabilizes the Ni 4+ /O α− (α < 2), and forms a stable CEI that prevents side reactions with electrolytes under high‐voltage operation. In situ characterizations reveal that the InPO 4 layer suppresses the harmful H2‐H3 phase transition and maintains the layered structure under thermal shock from 25 to 400 °C. Density functional theory (DFT) calculation validates that the modified NCM83@InPO 4 not only enhances mechanical strength but also reduces the Li⁺ migration energy, facilitating rapid Li + /electron transfer. This polyanionic thermal barrier coating strategy effectively improves cycling stability and enhances thermal stability, thus shedding light on designing reinforced high‐voltage tolerant cathodes for high‐energy LIBs.

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Publication Details

Journal
Advanced Functional Materials
Published
2025-08-03
DOI
https://doi.org/10.1002/adfm.202516644
Citations
6
Primary Topic
Advancements in Battery Materials
Type
article
Field-Weighted Citation Impact
4.38

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article

A Phosphate Thermal Barrier Coating Endows Ni‐Rich Cathode 4.8 V‐Tolerant and Thermal Oxidation Stability Enabling High‐Energy Lithium‐Ion Batteries

Yanxue Wu, Yanping Huo, Shibin Tang, Fangkun Li et al.
6 citations
Advanced Functional Materials
Advancements in Battery Materials
4.38
article

A Phosphate Thermal Barrier Coating Endows Ni‐Rich Cathode 4.8 V‐Tolerant and Thermal Oxidation Stability Enabling High‐Energy Lithium‐Ion Batteries

Yanxue Wu, Yanping Huo, Shibin Tang, Fangkun Li, Xijun Xu, Jiahe Chen, Jun Liu, Jing-Wei Zhao, Hangyu Zhang, Y.D. Kuang
article en
6 citations

Abstract

Abstract Ni‐rich layered oxide cathode (LiNi x Co y Mn 1‐ x ‐ y O 2 , 0.8 < x < 1) possesses a high theoretical specific capacity (≈270 mAh g −1 ) and stimulated considerable attention for high energy density lithium‐ion batteries (LIBs). However, the unstable cathode electrolyte interfaces (CEI) resulting in terrible thermal endurance and awful high voltage tolerance (>4.5 V) and thermal instability significantly hinder their practical applications. Herein, a thermodynamically stable InPO 4 interface is constructed on the LiNi 0.83 Co 0.12 Mn 0.05 O 2 (NCM83@InPO 4 ), which achieves excellent cyclic stability (≈85.7% capacity retention after 500 cycles at 10 C in 2.7–4.6 V, ≈80.0% after 200 cycles at 1 C in 2.8–4.8 V). Advanced characterizations confirm that the InPO 4 coating layer stabilizes the Ni 4+ /O α− (α < 2), and forms a stable CEI that prevents side reactions with electrolytes under high‐voltage operation. In situ characterizations reveal that the InPO 4 layer suppresses the harmful H2‐H3 phase transition and maintains the layered structure under thermal shock from 25 to 400 °C. Density functional theory (DFT) calculation validates that the modified NCM83@InPO 4 not only enhances mechanical strength but also reduces the Li⁺ migration energy, facilitating rapid Li + /electron transfer. This polyanionic thermal barrier coating strategy effectively improves cycling stability and enhances thermal stability, thus shedding light on designing reinforced high‐voltage tolerant cathodes for high‐energy LIBs.

Advanced Functional MaterialsVol. 36(5)
Guangdong University of Technology (CN), South China University of Technology (CN)
National Natural Science Foundation of China, National Key Research and Development Program of China
Openalex Percentile: Top 5%
Advancements in Battery Materials
4.38
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