EFFICIENCY OF MECHANIZED, AUTOMATED AND ROBOTIC FEED ADDITIVES’ PRODUCTION LINES FOR COMBINED FEED PLANTS

Introduction. Feed additives – are components of breeding cattle’s various age groups rations formulation, which affect the animal body through feed raw materials in various ways manufacturing. The purpose of the study is effectiveness of the of mechanized, automated and robotic technological lines use for feed additives for feed plants producing determining. Research methods – analysis of literature data and own research on digital modes of cattle feed additives in the feed plants effectiveness inclusion’s formulation. The results of the research. The process of feed additives preparing includes several stages. For example, for the of dry malt milk producing there at the first stage, liquid beer pellets with a humidity of 90-92% as feedstock are used. Next, as two–stage pressing is carried out to a humidity of 75-70%, with two-stage of drying till 40-45% humidity, followed by evaporation to a humidity of 20-25%, and at the final stage - to a humidity of 10%, a dry powder obtaining. The entire production control system is automatically carried out. For the preparation of feed additives and their introducing into the compound feeds’ formula, mechanized, automated units, so as industrial robots from KUKA (USA-Germany), ABB (EC, Germany), Fanus (Japan), Yaskawa (Japan), Sabi Agri (France) manufacturing, as well as "smart" feed module "Optimum" are used. The Russian module "Optimum" is a feed plant with robotic auto–loading and auto-unloading of components for granular feed with automated control (ACS) for 30 kW, the introduction of micro-macro additives and liquid feed components using additional dosing modules. robotic units have the highest productivity, automated and mechanized ones have the lowest. Conclusion. The productivity of robotic units is in 6 times higher than automated ones, and in 10 time then mechanic one.

Authors

Publication Details

Journal
SCIENTIFIC LIFE
Published
2025-01-01
DOI
https://doi.org/10.35679/1991-9476-2025-20-2-405-414
Primary Topic
Agricultural Engineering and Mechanization
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

EFFICIENCY OF MECHANIZED, AUTOMATED AND ROBOTIC FEED ADDITIVES’ PRODUCTION LINES FOR COMBINED FEED PLANTS

V. Yu. Sidorova
SCIENTIFIC LIFE
Agricultural Engineering and Mechanization
article

EFFICIENCY OF MECHANIZED, AUTOMATED AND ROBOTIC FEED ADDITIVES’ PRODUCTION LINES FOR COMBINED FEED PLANTS

V. Yu. Sidorova
article en

Abstract

Introduction. Feed additives – are components of breeding cattle’s various age groups rations formulation, which affect the animal body through feed raw materials in various ways manufacturing. The purpose of the study is effectiveness of the of mechanized, automated and robotic technological lines use for feed additives for feed plants producing determining. Research methods – analysis of literature data and own research on digital modes of cattle feed additives in the feed plants effectiveness inclusion’s formulation. The results of the research. The process of feed additives preparing includes several stages. For example, for the of dry malt milk producing there at the first stage, liquid beer pellets with a humidity of 90-92% as feedstock are used. Next, as two–stage pressing is carried out to a humidity of 75-70%, with two-stage of drying till 40-45% humidity, followed by evaporation to a humidity of 20-25%, and at the final stage - to a humidity of 10%, a dry powder obtaining. The entire production control system is automatically carried out. For the preparation of feed additives and their introducing into the compound feeds’ formula, mechanized, automated units, so as industrial robots from KUKA (USA-Germany), ABB (EC, Germany), Fanus (Japan), Yaskawa (Japan), Sabi Agri (France) manufacturing, as well as "smart" feed module "Optimum" are used. The Russian module "Optimum" is a feed plant with robotic auto–loading and auto-unloading of components for granular feed with automated control (ACS) for 30 kW, the introduction of micro-macro additives and liquid feed components using additional dosing modules. robotic units have the highest productivity, automated and mechanized ones have the lowest. Conclusion. The productivity of robotic units is in 6 times higher than automated ones, and in 10 time then mechanic one.

SCIENTIFIC LIFEVol. 20(2)
Openalex Percentile: Top 82%
Agricultural Engineering and Mechanization
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.

EFFICIENCY OF MECHANIZED, AUTOMATED AND ROBOTIC FEED ADDITIVES’ PRODUCTION LINES FOR COMBINED FEED PLANTS — V. Yu. Sidorova · SCIENTIFIC LIFE (2025) | TGRS Research Map | TGRS