Federated Unlearning Framework for Digital Twin–Based Aviation Health Monitoring Under Sensor Drift and Data Corruption

Ensuring data integrity and adaptability in aircraft health monitoring (AHM) is vital for safety-critical aviation systems. Traditional digital twin (DT) and federated learning (FL) frameworks, while effective in enabling distributed, privacy-preserving fault detection, lack mechanisms to remove the influence of corrupted or adversarial data once these have been integrated into global models. This paper proposes a novel FL–DT–FU framework that combines digital twin-based subsystem modeling, federated learning for collaborative training, and federated unlearning (FU) to support the post hoc correction of compromised model contributions. The architecture enables real-time monitoring through local DTs, secure model aggregation via FL, and targeted rollback using gradient subtraction, re-aggregation, or constrained retraining. A comprehensive simulation environment is developed to assess the impact of sensor drift, label noise, and adversarial updates across a federated fleet of aircraft. The experimental results demonstrate that FU methods restore up to 95% of model accuracy degraded by data corruption, significantly reducing false negative rates in early fault detection. The proposed system further supports auditability through cryptographic logging, aligning with aviation regulatory standards. This study establishes federated unlearning as a critical enabler for resilient, correctable, and trustworthy AI in next-generation AHM systems.