UV curing of polysilazane‐based coatings with metallic fillers for corrosion protection applications

Abstract In this study, UV curing of polysilazane‐based coating systems highly filled with metallic fillers for corrosion protection applications was examined. The UV curing was carried out using the thiol‐ene “click” reaction. Therefore, a tetra‐functional thiol crosslinking agent and a photoinitiator were added to the polysilazane to accomplish the radical crosslinking reaction. The UV‐cured coating systems were compared to thermally cured samples regarding mechanical properties and chemical resistance. The mechanical properties were studied by scratch tests and hardness measurements and the chemical resistance by immersion in toluene and isopropanol. Contact angle measurements were carried out before and after the chemical resistance tests. Surprisingly, it was found that despite the high amount of metallic particles, the entire filled coating was cured by UV irradiation. The mechanical properties of the UV‐cured systems were slightly worse compared to the thermally cured coatings. However, both curing methods led to a very good chemical resistivity of the coatings against the liquid polar and nonpolar media. Contact angle measurements revealed that by UV curing more hydrophobic coatings are achieved due to prevention of oxidation of the metallic fillers. Hence, UV curing is a suitable technique to crosslink also filled coatings offering interesting properties for corrosion protection applications.

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Publication Details

Journal
International Journal of Applied Ceramic Technology
Published
2025-07-26
DOI
https://doi.org/10.1111/ijac.70034
Primary Topic
Photopolymerization techniques and applications
Type
article
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article

UV curing of polysilazane‐based coatings with metallic fillers for corrosion protection applications

Stefan Schafföner, G. Motz, Jan‐Felix Wendel, A. Fischer et al.
International Journal of Applied Ceramic Technology
Photopolymerization techniques and applications
article

UV curing of polysilazane‐based coatings with metallic fillers for corrosion protection applications

Stefan Schafföner, G. Motz, Jan‐Felix Wendel, A. Fischer, Daniel Leykam
article en

Abstract

Abstract In this study, UV curing of polysilazane‐based coating systems highly filled with metallic fillers for corrosion protection applications was examined. The UV curing was carried out using the thiol‐ene “click” reaction. Therefore, a tetra‐functional thiol crosslinking agent and a photoinitiator were added to the polysilazane to accomplish the radical crosslinking reaction. The UV‐cured coating systems were compared to thermally cured samples regarding mechanical properties and chemical resistance. The mechanical properties were studied by scratch tests and hardness measurements and the chemical resistance by immersion in toluene and isopropanol. Contact angle measurements were carried out before and after the chemical resistance tests. Surprisingly, it was found that despite the high amount of metallic particles, the entire filled coating was cured by UV irradiation. The mechanical properties of the UV‐cured systems were slightly worse compared to the thermally cured coatings. However, both curing methods led to a very good chemical resistivity of the coatings against the liquid polar and nonpolar media. Contact angle measurements revealed that by UV curing more hydrophobic coatings are achieved due to prevention of oxidation of the metallic fillers. Hence, UV curing is a suitable technique to crosslink also filled coatings offering interesting properties for corrosion protection applications.

International Journal of Applied Ceramic TechnologyVol. 22(6)
Bavarian Polymer Institute (DE), University of Bayreuth (DE)
Openalex Percentile: Top 86%
Photopolymerization techniques and applications
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UV curing of polysilazane‐based coatings with metallic fillers for corrosion protection applications — Stefan Schafföner, G. Motz, et al. · International Journal of Applied Ceramic Technology (2025) | TGRS Research Map | TGRS