Research on Multi-Channel Signal Acquisition System of Mechanical Manpower Sensor Based on Dynamic Calibration Matrix and Temperature Algorithm Compensation

This paper proposes an embedded solution based on dynamic calibration matrix and real-time temperature compensation algorithm to solve the signal coupling and temperature drift problems of multi-dimensional force/torque sensors in complex environments. Traditional linear calibration methods perform poorly under complex working conditions such as dynamic loading and multi-axis coupling, and are difficult to cope with environmental changes such as temperature fluctuations. To address these issues, this paper designs a high-precision, low-cost, low-power, and compact six-dimensional force/torque sensor data acquisition system. The system uses the AD7124 analog-to-digital converter for signal acquisition and employs the STM32 controller for real-time processing, combined with a dynamic calibration matrix model and temperature compensation algorithm, to achieve real-time signal processing and high-precision decoupling. Experimental results show that the system's dynamic decoupling error is less than 1%, and the measurement error after temperature compensation is controlled within 1.6%. While balancing precision, speed, power efficiency, and miniaturization, the system provides reliable support for humanoid robot control and intelligent manufacturing.

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Publication Details

Published
2025-05-23
DOI
https://doi.org/10.1109/icetci64844.2025.11084115
Primary Topic
Advanced Sensor and Control Systems
Type
article
Field-Weighted Citation Impact
0.00

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Research on Multi-Channel Signal Acquisition System of Mechanical Manpower Sensor Based on Dynamic Calibration Matrix and Temperature Algorithm Compensation

Guoxiang Sun, Hao Li, Quanjun Song, Yang Xiao-feng et al.
Advanced Sensor and Control Systems
article

Research on Multi-Channel Signal Acquisition System of Mechanical Manpower Sensor Based on Dynamic Calibration Matrix and Temperature Algorithm Compensation

Guoxiang Sun, Hao Li, Quanjun Song, Yang Xiao-feng, Lei Ding, Yang Kangding, Pan Hongqing
article en

Abstract

This paper proposes an embedded solution based on dynamic calibration matrix and real-time temperature compensation algorithm to solve the signal coupling and temperature drift problems of multi-dimensional force/torque sensors in complex environments. Traditional linear calibration methods perform poorly under complex working conditions such as dynamic loading and multi-axis coupling, and are difficult to cope with environmental changes such as temperature fluctuations. To address these issues, this paper designs a high-precision, low-cost, low-power, and compact six-dimensional force/torque sensor data acquisition system. The system uses the AD7124 analog-to-digital converter for signal acquisition and employs the STM32 controller for real-time processing, combined with a dynamic calibration matrix model and temperature compensation algorithm, to achieve real-time signal processing and high-precision decoupling. Experimental results show that the system's dynamic decoupling error is less than 1%, and the measurement error after temperature compensation is controlled within 1.6%. While balancing precision, speed, power efficiency, and miniaturization, the system provides reliable support for humanoid robot control and intelligent manufacturing.

Anhui Agricultural University (CN), Anhui University (CN), Chinese Academy of Sciences (CN), Hefei Institutes of Physical Science (CN)
Research and Development
Affordable and clean energy
Openalex Percentile: Top 79%
Advanced Sensor and Control Systems
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