Prediction of Fuel Burn for Runway-to-Runway Commercial Flight Operations with Machine Learning

The mitigation of aviation's environmental impacts is crucial in enabling robust long-term growth for commercial aviation. A key aspect of this is fuel consumption and carbon emissions. With open-source flight data increasingly available, a capability to model fuel burn associated with real-world operations is desired. Existing methods rely on physics-based aircraft performance models and are therefore difficult to scale up due to computation costs. In this study, a data-based approach is explored wherein machine learning techniques are utilized to develop a prediction model for fuel burn, given real-world flight data. Two Machine Learning models, the decision tree and random forest, are trained using operational, weight, and en-route weather variables. The comparisons indicate that Random Forest consistently outperformed Decision Tree for each condition. Takeoff weight is an important predictor, and using only mean values from weather observations was sufficient. Overall, our results confirm that machine learning is a scalable tool to estimate fuel burn and the potential for more extensive integration of environmental metrics into analyses of the aviation industry.

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Published
2025-07-16
DOI
https://doi.org/10.2514/6.2025-3519
Citations
1
Primary Topic
Risk and Safety Analysis
Type
article
Field-Weighted Citation Impact
1.40
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article

Prediction of Fuel Burn for Runway-to-Runway Commercial Flight Operations with Machine Learning

Dimitri N. Mavris, Jirat Bhanpato, Michelle R. Kirby, Ameya Behere et al.
1 citations
Risk and Safety Analysis
1.40
article

Prediction of Fuel Burn for Runway-to-Runway Commercial Flight Operations with Machine Learning

Dimitri N. Mavris, Jirat Bhanpato, Michelle R. Kirby, Ameya Behere, Hyun-Gu Choi
article en
1 citations

Abstract

The mitigation of aviation's environmental impacts is crucial in enabling robust long-term growth for commercial aviation. A key aspect of this is fuel consumption and carbon emissions. With open-source flight data increasingly available, a capability to model fuel burn associated with real-world operations is desired. Existing methods rely on physics-based aircraft performance models and are therefore difficult to scale up due to computation costs. In this study, a data-based approach is explored wherein machine learning techniques are utilized to develop a prediction model for fuel burn, given real-world flight data. Two Machine Learning models, the decision tree and random forest, are trained using operational, weight, and en-route weather variables. The comparisons indicate that Random Forest consistently outperformed Decision Tree for each condition. Takeoff weight is an important predictor, and using only mean values from weather observations was sufficient. Overall, our results confirm that machine learning is a scalable tool to estimate fuel burn and the potential for more extensive integration of environmental metrics into analyses of the aviation industry.

Georgia Institute of Technology (US)
Affordable and clean energy
Openalex Percentile: Top 15%
Risk and Safety Analysis
1.40
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Prediction of Fuel Burn for Runway-to-Runway Commercial Flight Operations with Machine Learning — Dimitri N. Mavris, Jirat Bhanpato, et al. · (2025) | TGRS Research Map | TGRS