High-Precision Normal Stress Measurement Methods for Tire–Road Contact and Its Spatial and Frequency Domain Distribution Characteristics

This study investigates measurement methods for and the distribution characteristics of normal stress within tire–road contact areas. A novel measurement method, integrating 3D scanning technology with bearing area curve (BAC) analysis, is proposed. This method quantifies the rubber penetration depth and calculates contact stress based on rubber deformation. The key innovation of this method lies in this integrated methodology for high-precision stress mapping. In the spatial domain, stress distribution is characterized by the percentage of area occupied by different stress intervals, while in the frequency domain, stress levels are analyzed at various frequencies. The results demonstrate that as the Mean Profile Depth (MPD) of the road texture increases, the areas under stress greater than 1.0 MPa increase, while the areas under stress less than 0.8 MPa decrease. However, when the MPD exceeds 0.7 mm, this effect becomes less pronounced. Higher loads and harder rubber reduce the proportion of areas under lower stress and increase the proportion under higher stress. Low-frequency (<800 1/m) stress components increase with an MPD up to 0.7 mm, beyond which they exhibit diminished sensitivity. Stress at the same frequency is not significantly affected by load variation but increases markedly with increasing rubber hardness. This research provides crucial insights into contact stress distribution, establishing a foundation for analyzing road friction and optimizing surface texture design oriented towards high-friction pavements.