Neutron imaging investigation of additively manufactured tungsten nozzles for an arcjet deorbit system

Abstract The Institute of Space Systems is currently developing a deorbit module based on thermal arcjet technology to allow fast orbit decay at end-of-life, with a focus on megaconstellation satellites. By employing additive manufacturing with tungsten, improved nozzle geometries can lead to a gain in overall performance. However, reproducibility is an ongoing concern for additively manufactured parts. Together with the Heinz Maier-Leibnitz Zentrum (MLZ) and the Budapest Neutron Centre of the Centre for Energy Research, a study was conducted scanning additively manufactured arcjet nozzles prior to and after standardized operation via neutron computed tomography. The results show a drop in performance over time, which can be related to changes in the constrictor geometry. Furthermore, cavities created during manufacturing can significantly influence operation.