Effect of Cerium Nitrate Content on the Performance of Ce(III)/CF/BN/EPN Heat Exchanger Coatings

This study investigates the influence of cerium nitrate (Ce(NO3)3·6H2O) content on the performance of Ce(III)/CF/BN/EPN coatings intended for heat exchangers. A series of Ce(III)/carbon fibre (CF)/boron nitride (BN)/epoxy phenolic (EPN) coatings are fabricated with varying concentrations of Ce(NO3)3·6H2O. The results of SEM and EDS show that the dissolution of cerium nitrate in acetone due to the particulate form causes it to be distributed in a diffuse state in the coating. This diffuse distribution does not significantly alter the porosity or structural morphology of the coating. With the increase in cerium nitrate content, both the EIS test results and mechanical damage tests indicate a progressive improvement in the corrosion resistance and self-healing properties of the coatings, while the thermal conductivity (TC) remains largely unaffected. The Ce in the coating reacts with the water molecules penetrating into the coating to generate Ce2O3 and CeO2 with protective properties to fill the permeable pores inside the coating or to form a passivation film at the damaged metal–coating interface, which enhances the anticorrosive and self-repairing properties of the coating. However, the incorporation of Ce(NO3)3·6H2O does not change the distribution structure of the filler inside the coating. As a result, the phonon propagation path, rate, and distance remain unchanged, leading to negligible variation in the thermal conductivity. Therefore, at a cerium nitrate content of 2.5 wt%, the coating exhibits the best overall performance, characterised by a |Z|0.1Hz value of 6.08 × 109 Ω·cm2 and a thermal conductivity of approximately 1.4 W/(m·K).