Micro and Macro Analyses for Structural, Mechanical, and Biodegradability of a Pulp-Based Packaging Material: A Comprehensive Evaluation Using SEM, XRD, FTIR, and Mechanical Testing

The extensive accumulation of plastic waste causes serious environmental problems, leading to growing interest in biodegradable alternatives. In this study, the structural, chemical, and crystalline characteristics of a pulp-based material incorporating sugarcane bagasse ash (SCBA) were investigated using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), and Fourier Transform Infrared Spectroscopy (FTIR). Mechanical properties of the materials were investigated through compression, tensile, and bending tests in order to assess their strength and flexibility, while biodegradability was evaluated through soil burial tests. The results indicate that SCBA addition enhances compressive strength, with optimal performance obtained at 15% SCBA content, while tensile and bending strengths showed an enhancement at 5% content. FTIR and XRD analyses suggested an increase in amorphous regions and notable microstructural interactions between SCBA particles and cellulose fibers, particularly at a 10% concentration. SEM images further confirmed effective particle dispersion and improved porosity in the composite materials. Furthermore, samples incorporating SCBA exhibited superior biodegradability compared to pure pulp. Overall, these findings highlight that incorporating 10–15% SCBA provides a promising balance between mechanical integrity and environmental sustainability, offering a viable strategy for developing eco-friendly, high-performance packaging materials.