Corrosion Resistance of Ti/Cr Gradient Modulation Period Nanomultilayer Coatings Prepared by Magnetron Sputtering on 7050 Aluminum Alloy

Nanostructured multilayer anticorrosion coatings offer an effective strategy to mitigate the poor corrosion resistance of aluminum alloys and extend their service life. In this study, four types of Ti/Cr multilayer coatings with varied modulation periods along the growth direction were deposited on 7050 aluminum alloy substrates using direct current magnetron sputtering. The cross-sectional microstructure of the coatings was characterized by scanning electron microscopy (SEM), while their mechanical and corrosion properties were systematically evaluated through nanoindentation and electrochemical measurements. The influence of modulation period distribution on the corrosion resistance of Ti/Cr multilayers was thoroughly investigated. The results show that the average thickness of the Ti/Cr multilayer coatings is 680 nm, the structure is dense, and the coarse columnar crystals are not seen. All Ti/Cr multilayer coatings significantly reduced the corrosion current density of 7050 aluminum alloy by about 10 times compared with that of the substrate, showing good protective effect. Modulation period along the coating growth direction decreases the Ti/Cr multilayer coating surface heterogeneous interface density increases, inhibits the formation of corrosion channels, hindering the penetration of corrosive media, and the other three coatings and aluminum alloy compared to its corrosion surface did not see obvious pore corrosion, showing the most excellent corrosion resistance.