Enhanced Weld Defect Detection Through Advanced Image Preprocessing Techniques

Weld defect detection is vital for ensuring structural integrity, but challenges like noise and low contrast in weld images often hinder accuracy. The traditional manual inspection methods usually have difficulty in maintaining consistency and accuracy. Deep learning has recently been the subject of ongoing efforts to improve fault detection at various corporate processing sites. During radiographic non-destructive inspection, pre-processing should be given higher priority in order to automatically detect welding defects using deep learning. This study presents an advanced image preprocessing framework for better detection of defects on weld images to build models for machine learning. For the preprocessing of weld images, we employed a combination of advanced methods, including Contrast Limited Adaptive Histogram Equalization (CLAHE) for contrast enhancement, Non-Local Means Filtering for noise reduction, Canny Edge Detection for edge preservation, Adaptive Thresholding for precise segmentation, and Morphological Operations to refine image structures. These methods collectively improve image quality and enhance defect visibility. We further show that these methods indeed improve image quality and defect visibility by comparing low MSEs, high SSIM scores. This pipeline for pre-processing seems really promising in the case of automating defect recognition and to increase efficiency of inspection processes.

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Publication Details

Published
2025-05-01
DOI
https://doi.org/10.1109/iceccc65144.2025.11063979
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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article

Enhanced Weld Defect Detection Through Advanced Image Preprocessing Techniques

Sujata Kolhe, Vaishali K. Gaidhane
Industrial Vision Systems and Defect Detection
article

Enhanced Weld Defect Detection Through Advanced Image Preprocessing Techniques

Sujata Kolhe, Vaishali K. Gaidhane
article en

Abstract

Weld defect detection is vital for ensuring structural integrity, but challenges like noise and low contrast in weld images often hinder accuracy. The traditional manual inspection methods usually have difficulty in maintaining consistency and accuracy. Deep learning has recently been the subject of ongoing efforts to improve fault detection at various corporate processing sites. During radiographic non-destructive inspection, pre-processing should be given higher priority in order to automatically detect welding defects using deep learning. This study presents an advanced image preprocessing framework for better detection of defects on weld images to build models for machine learning. For the preprocessing of weld images, we employed a combination of advanced methods, including Contrast Limited Adaptive Histogram Equalization (CLAHE) for contrast enhancement, Non-Local Means Filtering for noise reduction, Canny Edge Detection for edge preservation, Adaptive Thresholding for precise segmentation, and Morphological Operations to refine image structures. These methods collectively improve image quality and enhance defect visibility. We further show that these methods indeed improve image quality and defect visibility by comparing low MSEs, high SSIM scores. This pipeline for pre-processing seems really promising in the case of automating defect recognition and to increase efficiency of inspection processes.

Datta Meghe Institute of Higher Education and Research (IN)
Affordable and clean energy
Openalex Percentile: Top 76%
Industrial Vision Systems and Defect Detection
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Enhanced Weld Defect Detection Through Advanced Image Preprocessing Techniques — Sujata Kolhe, Vaishali K. Gaidhane · (2025) | TGRS Research Map | TGRS