Digitization Methods for a Logistics Warehouse Towards Digital Twin-Driven Optimization

The rapid growth of e-commerce, rising consumer expectations, and labor shortages in Japan pose challenges for logistics warehouse optimization. While automation has advanced outbound operations, inbound processes remain inefficient. This study presents a comprehensive approach to digitizing and optimizing large-scale logistics warehouses, with a case study at TRUSCO NAKAYAMA Corp. in partnership with Nagoya University. Key technologies include a large-scale camera array, multi-camera object tracking, and smartphone-based task estimation. Our contributions include real-time tracking of personnel and packages, cooperative annotation for improved object recognition, and synthetic data augmentation. Additionally, truck berth analysis and indoor localization enhance operational efficiency. To optimize worker shifts and warehouse layout, we apply Factorization Machine Quantum Annealing (FMQA), achieving a 37.4% reduction in lead times and a 14.3% decrease in labor hours. A visualization tool enables warehouse operators to make data-driven decisions. This research demonstrates the potential of digital transformation in logistics and provides a scalable framework for broader industry adoption.