Simulation-Based Evaluation of Motor Failure Resilience in a Prototyped Multirotor eVTOL

This study investigates the fault tolerance of a large-scale coaxial quadrotor Electric Vertical Takeoff and Landing (eVTOL) under motor failure through high-fidelity software-in-the-loop (SIL) simulations using PX4-Gazebo environment. The objective is to evaluate the vehicle's ability to maintain flight stability and complete critical missions under various propulsion failure scenarios, without the control system being explicitly aware of which motors have failed. Four motor failure cases-single, two adjacent, two diagonally opposite, and three distributed motor failures-were introduced during takeoff, hover, cruise, and hover under crosswind missions. Results show that the eVTOL maintained controllability and mission completion under all scenarios, with increasing levels of performance degradation under more severe failures. Notably, considerable yaw instabilities of about 10 degrees occurred under two diagonally opposite motor failures. The highest thrust demands after motor failures were observed during cruise mission, with some motors demanding about 80% to 90% of their maximum throttle. Hover under crosswind revealed compounded challenges in attitude control during descent under severe failure cases compared to calm weather. These findings underscore the robustness of the integrated control system and vehicle configuration in managing motor failure scenarios.