How to Enhance System Integration Test Rigs with Open-Source Real-Time Control and Data Acquisition

This paper will present the use of a licensed open-source software application based on commercially available off-the-shelf hardware for the control and data acquisition of aerospace system integration test rigs. System integration test rigs are complex systems requiring real-time deterministic control and high-speed data acquisition. Various aircraft flight systems and subsystems can be tested to see if they interact as they would on the aircraft without an airframe. These systems are critical to ensure interoperability during the development phase and facilitate the interchangeability of actual flight hardware, prototypes, and simulation models throughout the development cycle. Deploying open, flexible, and highly configurable real-time control and data acquisition systems ensures that development milestones will be achieved cost-effectively, whether using actual flight hardware or working with a simulation. This is because, as the prototype hardware is developed, the remaining aircraft systems can still be tested by interacting with the model.

Authors

Publication Details

Published
2025-05-20
DOI
https://doi.org/10.4050/f-0081-2025-277
Primary Topic
Real-time simulation and control systems
Type
article
Field-Weighted Citation Impact
0.00
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article

How to Enhance System Integration Test Rigs with Open-Source Real-Time Control and Data Acquisition

David M. Zar
Real-time simulation and control systems
article

How to Enhance System Integration Test Rigs with Open-Source Real-Time Control and Data Acquisition

David M. Zar
article en

Abstract

This paper will present the use of a licensed open-source software application based on commercially available off-the-shelf hardware for the control and data acquisition of aerospace system integration test rigs. System integration test rigs are complex systems requiring real-time deterministic control and high-speed data acquisition. Various aircraft flight systems and subsystems can be tested to see if they interact as they would on the aircraft without an airframe. These systems are critical to ensure interoperability during the development phase and facilitate the interchangeability of actual flight hardware, prototypes, and simulation models throughout the development cycle. Deploying open, flexible, and highly configurable real-time control and data acquisition systems ensures that development milestones will be achieved cost-effectively, whether using actual flight hardware or working with a simulation. This is because, as the prototype hardware is developed, the remaining aircraft systems can still be tested by interacting with the model.

Openalex Percentile: Top 82%
Real-time simulation and control systems
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How to Enhance System Integration Test Rigs with Open-Source Real-Time Control and Data Acquisition — David M. Zar · (2025) | TGRS Research Map | TGRS