Removal of heavy metal ions from zinc-nickel electrodeposition process dragout tank wastewater

A technology has been developed for treating wastewater from a drag out tank after the Zn-Ni alloy electroplating stage from alkaline electroplating solutions in order to remove zinc and nickel ions.This technology includes three successive stages: acidification of wastewater up to a pH = 8.5, leading to partial removal of zinc in the form of hydroxide, then treatment with a low-molecular precipitant (LMP) of the inorganic sulfide class, ensuring a decrease in the concentration of zinc ions to the required value, and subsequent treatment of wastewater with an organosulfide precipitant (OSP), as a result of which removal of nickel ions to the value of maximum allowable concentration (MAC) is achieved.To remove the resulting sediments, filtration should be carried out between stages.The developed technology does not require significant modernization of existing treatment facilities.The possibility of wastewater purification by electroplating of zinc and nickel ions on the cathode was investigated.It was shown that when using copper-plated carbon fiber as a cathode material, the concentration of zinc in wastewater was reduced by 15 times, and nickel by 2 times.Treating wastewater from heavy metal ions to MAC values was not achieved by this method and, given its labor intensity and high costs, it does not seem appropriate in this case.

Publication Details

Journal
International Journal of Corrosion and Scale Inhibition
Published
2025-07-01
DOI
https://doi.org/10.17675/2305-6894-2025-14-2-3
Primary Topic
Extraction and Separation Processes
Type
article
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article

Removal of heavy metal ions from zinc-nickel electrodeposition process dragout tank wastewater

International Journal of Corrosion and Scale Inhibition
Extraction and Separation Processes
article

Removal of heavy metal ions from zinc-nickel electrodeposition process dragout tank wastewater

article en

Abstract

A technology has been developed for treating wastewater from a drag out tank after the Zn-Ni alloy electroplating stage from alkaline electroplating solutions in order to remove zinc and nickel ions.This technology includes three successive stages: acidification of wastewater up to a pH = 8.5, leading to partial removal of zinc in the form of hydroxide, then treatment with a low-molecular precipitant (LMP) of the inorganic sulfide class, ensuring a decrease in the concentration of zinc ions to the required value, and subsequent treatment of wastewater with an organosulfide precipitant (OSP), as a result of which removal of nickel ions to the value of maximum allowable concentration (MAC) is achieved.To remove the resulting sediments, filtration should be carried out between stages.The developed technology does not require significant modernization of existing treatment facilities.The possibility of wastewater purification by electroplating of zinc and nickel ions on the cathode was investigated.It was shown that when using copper-plated carbon fiber as a cathode material, the concentration of zinc in wastewater was reduced by 15 times, and nickel by 2 times.Treating wastewater from heavy metal ions to MAC values was not achieved by this method and, given its labor intensity and high costs, it does not seem appropriate in this case.

International Journal of Corrosion and Scale InhibitionVol. 14(2)
Clean water and sanitation
Openalex Percentile: Top 85%
Extraction and Separation Processes
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