Screening the Oxygen Reduction Reaction Performance of Carbon-Supported Pt-M (M = Ni, Cu, Co) Binary Electrocatalysts via Tuning Metal–Support Interaction

Platinum-based catalysts remain the benchmark for the oxygen reduction reaction (ORR) in fuel cells, owing to their exceptional catalytic activity in the harsh chemical environment. However, optimizing Pt utilization and improving performance through support engineering are essential for commercial viability. In this study, we synthesized carbon-supported binary Pt-M (M = Ni, Cu, Co) electrocatalysts to investigate the influence of metal–support interactions on ORR activity. The Pt-M nanoparticles were fabricated on carbon supports, enabling the systematic screening of electronic and structural interactions. Among all compositions, Pt@Co exhibited the highest ORR mass activity, delivering 817 mA mgPt−1 at 0.85 V and 464 mA mgPt−1 at 0.90 V vs. RHE, surpassing both commercial Pt/C (J.M. 20 wt.%) and its Pt@Ni, Pt@Cu, and Pt@CNT counterparts. Structural and spectroscopic analyses reveal a strong electronic interaction between Pt and Co, leading to localized electron transfer from Co to Pt domains. This electronic modulation facilitates an optimal surface binding energy, enhancing oxygen adsorption–desorption kinetics and ORR activity. These findings highlight the critical role of transition metal–support synergy in the rational design of high-performance Pt-based electrocatalysts for next-generation fuel cell applications.