A Pilot-Scale Study on Cross-Tube Ozone Catalytic Oxidation of Biochemical Tailwater in an Industrial Park in Suzhou (China)

Aiming at the defects of the low mass transfer efficiency and large floor space of the traditional ozone process, a cross-tube ozone catalytic oxidation pilot plant was designed and developed. By implementing lateral aeration and a modular series configuration, the gas–liquid mass transfer pathways were optimized, achieving a hydraulic retention time of 25 min and maintaining an ozone dosage of 43 mg/L, which significantly improved the ozone utilization efficiency. During the pilot operation in an industrial park in Suzhou, Anhui Province, the average COD removal efficiency of the device for the actual biochemical tail water (COD 82.5~29.7 mg/L) reached 35.47%, and the effluent concentration was stably lower than 50 mg/L, which meets the stricter discharge standard. The intermediate products in the system were also analyzed by liquid chromatography–mass spectrometry (LC-MS), and the key pollutants were selected for degradation path analysis. Compared to the original tower process in the park, the ozone dosage was reduced by 46%, the reaction residence time was reduced by 60%, and the cost of water treatment was reduced to 0.067 USD, which is both economical and applicable to engineering. This process provides an efficient and low-cost solution for the deep treatment of wastewater in industrial parks, and has a broad engineering application prospect.