Optimizing Nitrogen Use Efficiency and Reducing Nutrient Losses in Maize Using Controlled-Release Coated Fertilizers

This study aimed to evaluate the agronomic performance and environmental impact of controlled-release coated fertilizers (CRCFs) in upland maize systems. Specifically, we sought to determine the optimal nitrogen (N) application rate that maximizes nitrogen use efficiency (NUE) and minimizes nutrient runoff, while maintaining yield comparable to conventional fertilization practices. A two-year field experiment (2017–2018) was conducted to assess CRCF formulations composed of urea, MAP, and potassium sulfate encapsulated in LDPE/EVA coatings with talc, humic acid, and starch additives. Treatments included various nitrogen application rates (33–90 kg N ha−1) using CRCF and a conventional NPK fertilizer (150 kg N ha−1). Measurements included fresh ear yield, aboveground biomass, NUE, and concentrations of total N (TN), nitrate N (NO3−–N), and total P (TP) in surface runoff. Statistical analyses were performed using linear and quadratic regression models to determine yield responses and agronomic optimal N rate. CRCF treatments produced yields comparable to or exceeding those of conventional fertilization while using less than half the recommended N input. The modeled agronomic optimum N rate was 88.4 kg N ha−1, which closely matched the maximum observed yield. CRCF application significantly reduced TN, NO3−–N, and TP runoff in 2017 and improved NUE up to 71.2%. Subsurface placement and sigmoidal nutrient release contributed to reduced nutrient losses. CRCFs can maintain maize yield while reducing N input by approximately 40%, aligning with climate-smart agriculture principles. This strategy enhances NUE, reduces environmental risks, and offers economic benefits by enabling single basal application. Further multi-site studies are recommended to validate these findings under diverse agroecological conditions.