Analysis for CFD of the Claus Reaction Furnace with Operating Conditions: Temperature and Excess Air for Sulfur Recovery

In this work, a Claus reaction furnace was analyzed in a sulfur recovery unit (SRU) of the Abadan Oil Refinery where the combustion operating temperature is important since it ensures optimal performance in the reactor, this study focused on temperature of control of 1400, 1500 and 1600 K and excess air of 10, 20 and 30% to improve the reaction yield and H2S conversion. The CFD simulation was carried out in Ansys Fluent in transitory state and in 3 dimensions, considering turbulence model ? -e standard, energy model with transport by convention and mass transport with chemical reaction using the Arrhenius Finite � rate/Eddy dissipation model for a Kinetic model of destruction of acid gases H2S and CO2, obtaining a good approximation with experimental results of industrial process of the Abadan Oil Refinery, Iran. The percentage difference between experimental and simulated results varies between 0.5 to 5 % depending on species. The temperature of 1600 K and with excess air of 30% was the best, with one fraction mol of 0.054 of S2 at the outlet and with conversion of the acid gas (H2S) of 97.64%, which is quite good compared to the experimental one.

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Publication Details

Journal
Systems and Control Transactions
Published
2025-06-30
DOI
https://doi.org/10.69997/sct.176489
Primary Topic
Industrial Gas Emission Control
Type
article
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0.00

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article

Analysis for CFD of the Claus Reaction Furnace with Operating Conditions: Temperature and Excess Air for Sulfur Recovery

Fabián S. Mederos-Nieto, Pablo Vizguerra Morales, Manuel Cabrera
Systems and Control Transactions
Industrial Gas Emission Control
article

Analysis for CFD of the Claus Reaction Furnace with Operating Conditions: Temperature and Excess Air for Sulfur Recovery

Fabián S. Mederos-Nieto, Pablo Vizguerra Morales, Manuel Cabrera
article en

Abstract

In this work, a Claus reaction furnace was analyzed in a sulfur recovery unit (SRU) of the Abadan Oil Refinery where the combustion operating temperature is important since it ensures optimal performance in the reactor, this study focused on temperature of control of 1400, 1500 and 1600 K and excess air of 10, 20 and 30% to improve the reaction yield and H2S conversion. The CFD simulation was carried out in Ansys Fluent in transitory state and in 3 dimensions, considering turbulence model ? -e standard, energy model with transport by convention and mass transport with chemical reaction using the Arrhenius Finite � rate/Eddy dissipation model for a Kinetic model of destruction of acid gases H2S and CO2, obtaining a good approximation with experimental results of industrial process of the Abadan Oil Refinery, Iran. The percentage difference between experimental and simulated results varies between 0.5 to 5 % depending on species. The temperature of 1600 K and with excess air of 30% was the best, with one fraction mol of 0.054 of S2 at the outlet and with conversion of the acid gas (H2S) of 97.64%, which is quite good compared to the experimental one.

Systems and Control TransactionsVol. 4
Universidad Veracruzana (MX), Instituto Politécnico Nacional (MX)
Universidad Veracruzana, Universidad de Guanajuato
Openalex Percentile: Top 85%
Industrial Gas Emission Control
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Analysis for CFD of the Claus Reaction Furnace with Operating Conditions: Temperature and Excess Air for Sulfur Recovery — Fabián S. Mederos-Nieto, Pablo Vizguerra Morales, et al. · Systems and Control Transactions (2025) | TGRS Research Map | TGRS