Kinetic Modelling and Optimisation of Co2 Capture and Utilisation to Methane on Dual Function Material

Dual function materials (DFMs) integrate CO2 capture and conversion, offering a streamlined approach to Power-to-Gas (PtG) processes. This study develops a cyclic steady-state model for the DFM-based methanation of CO2 using the finite difference method. The model captures the adsorption, purge, and methanation stages and incorporates a semi-implicit numerical scheme for stability and accuracy. Bayesian optimisation is used to explore operational and design parameters to maximise methane productivity, CO2 conversion, and product purity. Multi-objective optimisation reveals key trade-offs among these metrics, while the impact of pressure, hydrogen concentration, DFM weight, geometry and cycle times is systematically evaluated. Results reveal that lower flow rates enhance recovery and purity, while higher flow rates improve productivity. Extended adsorption times favour purity, whereas longer methanation times significantly benefit recovery and productivity. Multi-objective optimisation, presented through Pareto fronts, highlight trade-offs among performance metrics. Variations in hydrogen pressure, DFM mass, and H2 concentration further emphasise their impact on the system's efficiency. This work provides a scalable, reproducible framework for optimising DFM-based PtG systems, advancing their potential for sustainable energy storage and decarbonisation.