Design and Experimental Setup of an Innovative Tribometer Aiming to Evaluate Small Quantities of Lubricants

The proposed tribometer design evaluates lubricants’ lubricating and wear protection properties at the interface of a loaded set of gears. However, this tribometer configuration and testing procedure described in standard ISO 14645-1 does not limit the tribological studies of gear test rigs. This study aimed to design and manufacture a mechanical transmission test rig capable of investigating the tribological condition of a lubricated enclosed gears transmission. The methodology consisted of (i) a definition of the test rig’s requirements; (ii) downsizing the main subassemblies present in the ISO 14635-1 test rig; (iii) designing innovative subassemblies; (iv) an instrumentation and data acquisition system, and (v) setup testing. The proposed system is suitable for evaluating small quantities of lubricants, allowing the analysis of special lubricants such as nanolubricants and ionic liquids in development for gearbox applications. Also, the dynamic loading avoids interruption in the test, providing results closer to working conditions. The experimental test evaluated the lubrication ability of two different base oils simultaneously under various loading conditions. Also, monitoring vibration signals helped identify the appearance of damage on the gear surface.