Quantitative Assessment of EV Energy Consumption: Applying Coast Down Testing to WLTP and EPA Protocols

This study presents a comprehensive methodology for evaluating electric vehicle (EV) energy consumption by integrating coast down testing with standardized chassis dynamometer protocols under WLTP Class 3b and EPA driving cycles. Coast down tests were conducted to determine road load coefficients—critical for replicating real-world resistance profiles on a dynamometer. Energy usage data were measured using On-Board Diagnostics II (OBD-II) and dynamometer measurements to assess power flow from the battery to the wheels. The results reveal that OBD-II consistently recorded higher cumulative energy usage, particularly under urban driving conditions, highlighting limitations in dynamometer responsiveness to transient loads and regenerative events. Notably, the WLTP low-speed cycle exhibited a significantly lower efficiency of 62.42%, with nearly half of the battery energy consumed by non-propulsion systems. In contrast, the EPA cycle demonstrated consistently higher efficiencies of 84.52% (low-speed) and 93.00% (high-speed). Interestingly, high-speed efficiencies between WLTP and EPA were nearly identical, despite differences in total energy consumption. These findings underscore the importance of aligning test protocols with actual driving conditions and demonstrate the effectiveness of combining coast down data with real-time diagnostics for robust EV performance assessments.