Cost-effective Process Design and Optimization for Decarbonized Utility Systems Integrated with Renewable Energy and Carbon Capture Systems

Industrial decarbonization is considered one of the key objectives in mitigating global climate change. To achieve a net-zero industry requires actively transitioning from fossil fuel-based energy sources to renewable alternatives. However, the intermittent nature of renewable energy sources poses challenges to a reliable and robust supply of energy for industrial sites. Therefore, the integration of renewable energy systems with existing industrial processes, subject to energy storage solutions and main grid interconnections, is essential to enhance operational reliability and overall energy resilience. This study proposes a novel framework for the design and optimization of industrial utility systems integrated with renewable energy sources. A monthly-based analysis is adopted to consider variable demand and non-constant availability in renewable energy supply. Moreover, carbon capture is considered in this work as a viable decarbonization measure, which can be strategically combined with renewable-based electrification. The proposed optimization model evaluates the economic trade-offs of integrating carbon capture, renewable energy, and energy storage. By applying this approach, systematic design guidelines are developed for the transition of a conventional steady-state utility system toward renewable energy integration, ensuring economically viable and sustainable energy management in process industries.