Interval prediction and control of front-end bending in hot rolling

The point prediction of slab front-end bending can provide a specific quantitative value of bending as the prediction result, but cannot accurately give the probability and fluctuation range of front-end bending in hot rolling. In this paper, an innovative full-process collaborative platform that incorporates an ensemble interval prediction method paired with a control strategy is proposed. This approach effectively represents the uncertainty associated with front-end bending prediction points in the form of probability distributions and establishes corresponding evaluation criteria with proven reliability. The machine vision technology is utilised to collect rolling data in real-time, which is subsequently processed to provide input data for the prediction model. A non-dominated sorting genetic algorithm is adopted to optimise the extreme gradient boosting model for the front-end bending prediction. Meanwhile, the prediction interval of the front-end bending is obtained by combining a non-parametric statistical analysis. Finally, based on the prediction interval combined with the proposed control strategy and evaluation criteria, an real-time regulation system of the hot rolling slab front-end bending is achieved. The online application results show that the method proposed in this paper can make timely and accurate responses to the fluctuations of slab front-end bending, effectively improving the control effect and product quality.

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Publication Details

Journal
Ironmaking & Steelmaking Processes Products and Applications
Published
2025-06-30
DOI
https://doi.org/10.1177/03019233251349875
Primary Topic
Metallurgy and Material Forming
Type
article
Field-Weighted Citation Impact
0.00

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article

Interval prediction and control of front-end bending in hot rolling

Quan Yang, Dong Xu, Xiaochen Wang, Lebao Song
Ironmaking & Steelmaking Processes Products and Applications
Metallurgy and Material Forming
article

Interval prediction and control of front-end bending in hot rolling

Quan Yang, Dong Xu, Xiaochen Wang, Lebao Song
article en

Abstract

The point prediction of slab front-end bending can provide a specific quantitative value of bending as the prediction result, but cannot accurately give the probability and fluctuation range of front-end bending in hot rolling. In this paper, an innovative full-process collaborative platform that incorporates an ensemble interval prediction method paired with a control strategy is proposed. This approach effectively represents the uncertainty associated with front-end bending prediction points in the form of probability distributions and establishes corresponding evaluation criteria with proven reliability. The machine vision technology is utilised to collect rolling data in real-time, which is subsequently processed to provide input data for the prediction model. A non-dominated sorting genetic algorithm is adopted to optimise the extreme gradient boosting model for the front-end bending prediction. Meanwhile, the prediction interval of the front-end bending is obtained by combining a non-parametric statistical analysis. Finally, based on the prediction interval combined with the proposed control strategy and evaluation criteria, an real-time regulation system of the hot rolling slab front-end bending is achieved. The online application results show that the method proposed in this paper can make timely and accurate responses to the fluctuations of slab front-end bending, effectively improving the control effect and product quality.

Ironmaking & Steelmaking Processes Products and Applications
University of Science and Technology Beijing (CN)
National Key Research and Development Program of China
Openalex Percentile: Top 83%
Metallurgy and Material Forming
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Interval prediction and control of front-end bending in hot rolling — Quan Yang, Dong Xu, et al. · Ironmaking & Steelmaking Processes Products and Applications (2025) | TGRS Research Map | TGRS