A 48V to 3V-5V Hybrid Converter with Inductor at Low-Q Stage Achieving 93.4% Peak Efficiency and 723W/in<sup>3</sup> Power Density for AI Servers

This paper presents a hybrid buck converter with inductor at low-charge stage designed to convert 48V to 3V-5V for powering AI servers. This converter is based on a Fibonacci switched-capacitor topology with an optimized wiring method for fully utilizing flying capacitors to realize a large voltage conversion ratio. Moreover, with an inductor placed at the low-charge stage, inductor current is further reduced, and hence inductor DCR loss is significantly reduced for enhanced efficiency, and the reliance on a bulky inductor is mitigated for better power density. A hardware prototype was implemented with discrete MOSFETs and drivers to validate the proposed converter, providing a maximum output current of 30A. Measurement results show that the converter achieves a peak efficiency of 93.4% and a power density of up to 723W/in<sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sup>.

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Published
2025-05-25
DOI
https://doi.org/10.1109/iscas56072.2025.11043812
Primary Topic
Multilevel Inverters and Converters
Type
article
Field-Weighted Citation Impact
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article

A 48V to 3V-5V Hybrid Converter with Inductor at Low-Q Stage Achieving 93.4% Peak Efficiency and 723W/in3 Power Density for AI Servers

Yichao Ji, Lin Cheng
Multilevel Inverters and Converters
article

A 48V to 3V-5V Hybrid Converter with Inductor at Low-Q Stage Achieving 93.4% Peak Efficiency and 723W/in3 Power Density for AI Servers

Yichao Ji, Lin Cheng
article en

Abstract

This paper presents a hybrid buck converter with inductor at low-charge stage designed to convert 48V to 3V-5V for powering AI servers. This converter is based on a Fibonacci switched-capacitor topology with an optimized wiring method for fully utilizing flying capacitors to realize a large voltage conversion ratio. Moreover, with an inductor placed at the low-charge stage, inductor current is further reduced, and hence inductor DCR loss is significantly reduced for enhanced efficiency, and the reliance on a bulky inductor is mitigated for better power density. A hardware prototype was implemented with discrete MOSFETs and drivers to validate the proposed converter, providing a maximum output current of 30A. Measurement results show that the converter achieves a peak efficiency of 93.4% and a power density of up to 723W/in<sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sup>.

University of Science and Technology of China (CN)
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 87%
Multilevel Inverters and Converters
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A 48V to 3V-5V Hybrid Converter with Inductor at Low-Q Stage Achieving 93.4% Peak Efficiency and 723W/in<sup>3</sup> Power Density for AI Servers — Yichao Ji, Lin Cheng · (2025) | TGRS Research Map | TGRS