Femtosecond Laser‐Induced Nanostructured Sacrificial Layer for Stable Zinc Metal Anode

Aqueous zinc-ion batteries are a promising option for grid-scale energy storage owing to their cost-effectiveness and safety. The Zn metal anode with large gravimetric capacity and moderate redox potential can enable high-energy-density Zn batteries. However, the surface instability of commercial Zn metal foils leads to capacity degradation and limited cycle life of batteries. Here, a sacrificial layer strategy is proposed to address these issues by femtosecond laser-induced nanostructuring on the Zn metal substrate (Fs-Zn). This sacrificial layer features an orderly interface consisting of exposed aligned crystal edges after the initial stripping process. This structure induces nearly (101)-oriented epitaxial growth and offers more active sites during the Zn plating/stripping process, effectively minimizing dendrite growth and side reactions. Accordingly, compared with commercial Zn metal, the Fs-Zn symmetric cell shows prolonged operational life, operating for over 500 h at 1 mA cm<sup>-2</sup>/1 mA h cm<sup>-2</sup> and 180 h at 0.5 mA cm<sup>-2</sup>/1.5 mA h cm<sup>-2</sup>. Moreover, the Fs-Zn||MnO<sub>2</sub> full cell exhibits enhanced cycling stability over 500 cycles. This femtosecond laser-induced sacrificial layer strategy offers an effective solution to the practical application of aqueous zinc-ion batteries.

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Journal
Small
Published
2025-06-27
DOI
https://doi.org/10.1002/smll.202505751
Primary Topic
Advanced battery technologies research
Type
article
Field-Weighted Citation Impact
0.00

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article

Femtosecond Laser‐Induced Nanostructured Sacrificial Layer for Stable Zinc Metal Anode

Kesong Yu, Liqiang Mai, Zhongle Zeng, Yunfan Yue et al.
Small
Advanced battery technologies research
article

Femtosecond Laser‐Induced Nanostructured Sacrificial Layer for Stable Zinc Metal Anode

Kesong Yu, Liqiang Mai, Zhongle Zeng, Yunfan Yue, Sitian Lian, Zhijun Cai, Xuewen Wang, Bo Mai
article en

Abstract

Aqueous zinc-ion batteries are a promising option for grid-scale energy storage owing to their cost-effectiveness and safety. The Zn metal anode with large gravimetric capacity and moderate redox potential can enable high-energy-density Zn batteries. However, the surface instability of commercial Zn metal foils leads to capacity degradation and limited cycle life of batteries. Here, a sacrificial layer strategy is proposed to address these issues by femtosecond laser-induced nanostructuring on the Zn metal substrate (Fs-Zn). This sacrificial layer features an orderly interface consisting of exposed aligned crystal edges after the initial stripping process. This structure induces nearly (101)-oriented epitaxial growth and offers more active sites during the Zn plating/stripping process, effectively minimizing dendrite growth and side reactions. Accordingly, compared with commercial Zn metal, the Fs-Zn symmetric cell shows prolonged operational life, operating for over 500 h at 1 mA cm<sup>-2</sup>/1 mA h cm<sup>-2</sup> and 180 h at 0.5 mA cm<sup>-2</sup>/1.5 mA h cm<sup>-2</sup>. Moreover, the Fs-Zn||MnO<sub>2</sub> full cell exhibits enhanced cycling stability over 500 cycles. This femtosecond laser-induced sacrificial layer strategy offers an effective solution to the practical application of aqueous zinc-ion batteries.

SmallVol. 21(34)
Chinese University of Hong Kong (HK), Wuhan University of Technology (CN)
National Key Research and Development Program of China
Affordable and clean energy
Openalex Percentile: Top 87%
Advanced battery technologies research
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Femtosecond Laser‐Induced Nanostructured Sacrificial Layer for Stable Zinc Metal Anode — Kesong Yu, Liqiang Mai, et al. · Small (2025) | TGRS Research Map | TGRS