Application of a complete factorial experiment to optimize the filling factor and charge density of the self-shielding flux-cored wire

The necessity to study such characteristics of self-shielding flux-cored wire as the filling rate (CWF) and core filler density (rсf) is grounded. The influence of the exothermic addition content, exothermic addition components ratio, graphite content on the filling rate (CWF) and filler density (rсf) was studied using Fractional Factorial Design, the mathematical models are built. It is shown that the content of exothermic addition (CEA) and graphite (Сgraphite) in the charge has the greatest influence on the filling rate (CWF). Maximum values CWF and density rсf are obtained with the following characteristics: CEA = 20–28 wt%, MnO2/Al = 2–2.8 and Сgraphite = 4–6 wt%.

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Publication Details

Journal
Physicochemical Mechanics of Materials
Published
2024-09-02
DOI
https://doi.org/10.15407/pcmm2024.04.052
Primary Topic
Vacuum and Plasma Arcs
Type
article
Field-Weighted Citation Impact
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article

Application of a complete factorial experiment to optimize the filling factor and charge density of the self-shielding flux-cored wire

Oleksii Balenko, Olena Rebrova, Oleksii Kabatskyi, Aleksandr Grin et al.
Physicochemical Mechanics of Materials
Vacuum and Plasma Arcs
article

Application of a complete factorial experiment to optimize the filling factor and charge density of the self-shielding flux-cored wire

Oleksii Balenko, Olena Rebrova, Oleksii Kabatskyi, Aleksandr Grin, Illia Trembach, Bohdan Trembach, Oleksandr Zakovorotnyi, Вероніка Бречко, R. Ya. Luzhetskyy, H. I. Molchanov
article en

Abstract

The necessity to study such characteristics of self-shielding flux-cored wire as the filling rate (CWF) and core filler density (rсf) is grounded. The influence of the exothermic addition content, exothermic addition components ratio, graphite content on the filling rate (CWF) and filler density (rсf) was studied using Fractional Factorial Design, the mathematical models are built. It is shown that the content of exothermic addition (CEA) and graphite (Сgraphite) in the charge has the greatest influence on the filling rate (CWF). Maximum values CWF and density rсf are obtained with the following characteristics: CEA = 20–28 wt%, MnO2/Al = 2–2.8 and Сgraphite = 4–6 wt%.

Physicochemical Mechanics of MaterialsVol. 60(4)
Openalex Percentile: Top 76%
Vacuum and Plasma Arcs
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Application of a complete factorial experiment to optimize the filling factor and charge density of the self-shielding flux-cored wire — Oleksii Balenko, Olena Rebrova, et al. · Physicochemical Mechanics of Materials (2024) | TGRS Research Map | TGRS