Design and Experiment of a Multi-Row Spiral Quantitative Fertilizer Distributor

Aiming at the existing fertilizer distributor’s lack of stability of fertilizer discharge and uniformity of fertilizer discharge, which affects the precise application of fertilizer, a design and testing of a multi-row spiral quantitative fertilizer distributor was designed. The design principle and working principle of the fertilizer distributor are described, and the parameter ranges of centrifugal cone discs’ cone angle, cone disc inclination, cone disc rotation speed, etc., are determined. The Elementary Discrete Element Method (Referred to as EDEM in the following) simulation analysis software was adopted to carry out the simulation analysis of the fertilizer discharge process of the fertilizer discharger, to study the influence of each parameter on the fertilizer discharge performance and the optimal combination parameters of the fertilizer discharger. Taking the coefficient of variation for the consistency of fertilizer application amount among rows and the coefficient of variation for the consistency of fertilizer application amount within the same row as the evaluation indicators, and taking the cone angle of the centrifugal cone disk, the cone disk inclination angle, and the cone disk rotational speed as the test factors, multi-factor and multi-level experiments were carried out. The simulation test results show that the optimal parameter combination of the fertilizer discharger is the rotational speed of the centrifugal cone disk at 95 r/min, the cone angle of the cone disk at 16.7°, and the blade inclination angle of the cone disk at 2.7°. Using potassium sulphate compound fertilizer as the test material, the bench test on the fertilizer discharge performance and adaptability of the fertilizer distributor when the speed of centrifugal cone discs was 30~110 r/min was carried out to verify the fertilizer discharge performance of the fertilizer distributor. The results of the validation test showed that the coefficient of variation for the consistency of fertilizer application amount among rows of fertilizer distributor at different rotational speeds was lower than 4.25%, the coefficient of variation for the consistency of fertilizer application amount within the same row was lower than 3.21%, which meets the requirement of fertilizer discharge quality. The research provides technical support for enhancing the performance of fertilizer distributors and achieving precise fertilizer application, thereby playing an active role in improving fertilization efficiency and promoting sustainable agricultural development.