High-Temperature Tensile Performance of Fused Filament Fabricated Discontinuous Carbon Fiber-Reinforced Polyamide

Fused filament fabrication of thermoplastic composites has grown exponentially owing to its efficiency, thereby meeting numerous engineering demands. However, these materials have limitations owing to their structural vulnerability to elevated temperatures. To address this drawback, this study aims to investigate the tensile behavior of 3D-printed composites in a broad thermal domain from ambient temperature to the crystallization point. For this purpose, a commercial high-temperature-resilient polyamide carbon fiber was selected. To assess the optimal bead configuration and application range, the methodology includes tensile testing of five infill orientations across the four principal thermal domains of the polymers. The results highlight different bead arrangements under constant thermal conditions and demonstrate how temperature effects the tensile performance at similar raster angles, as further correlated with fracture mechanism analysis via scanning electron microscopy. The key findings indicate that raster orientation has a minor influence compared to temperature change. In accordance with the literature, a significantly decreased strength and an abrupt increase in plasticity is observed above the glass transition temperature. Nevertheless, the material retains one-third of its ambient tensile strength at 150 °C, demonstrating its potential for high-temperature applications.