Synergistic WSET-CNN and Confidence-Driven Pseudo-Labeling for Few-Shot Aero-Engine Bearing Fault Diagnosis

Reliable fault diagnosis in aero-engine bearing systems is essential for maintaining process stability and safety. However, acquiring fault samples in aerospace applications is costly and difficult, resulting in severely limited data for model training. Traditional methods often perform poorly under such constraints, lacking the ability to extract discriminative features or effectively correlate observed signal changes with underlying process faults. To address this challenge, this study presents a process-oriented framework—WSET-CNN-OOA-LSSVM—designed for effective fault recognition in small-sample scenarios. The framework begins with Wavelet Synchroextracting Transform (WSET), enhancing time–frequency resolution and capturing energy-concentrated fault signatures that reflect degradation along the process timeline. A tailored CNN with asymmetric pooling and progressive dropout preserves temporal dynamics while preventing overfitting. To compensate for limited labels, confidence-based pseudo-labeling is employed, guided by Mahalanobis distance and adaptive thresholds to ensure reliability. Classification is finalized using an Osprey Optimization Algorithm (OOA)-enhanced Least Squares SVM, which adapts decision boundaries to reflect subtle process state transitions. Validated on both test bench and real aero-engine data, the framework achieves 93.4% accuracy with only five fault samples per class and 100% in full-scale scenarios, outperforming eight existing methods. Therefore, the experimental results confirm that the proposed framework can effectively overcome the data scarcity challenge in aerospace bearing fault diagnosis, demonstrating its practical viability for few-shot learning applications in industrial condition monitoring.