The Development and Performance Assessment of Palm Kernel Nut Oil as a Cutting Fluid for the Turning of AA6061

This study focuses on investigating the manufacturing, characterization, and assessment of palm kernel nut oil as a cutting fluid (CF) in the machining of aluminium 6061 alloy. Cutting fluids are vital in machining operations as they reduce friction, dissipate heat, and prolong the lifespan of tools. Palm kernel nut oil, derived from the fruit of a palm kernel, has attracted attention due to its environmentally friendly and readily biodegradable characteristics. This study involved the extraction, refinement, and characterization of palm kernel nut oil for its potential application as a cutting fluid. An experimental investigation was conducted to evaluate the performance of palm kernel nut oil (PKNO) as a CF through turning operations on aluminium 6061 alloy. The experimental parameters included the cutting speed, feed rate, and depth of cut, while the effectiveness of the CF was assessed based on key performance indicators such as surface roughness and cutting temperature. The findings demonstrated that the PKNO-CF exhibited favourable physical properties, including optimal viscosity, density, and pH levels. Furthermore, a detailed chemical analysis confirmed the absence of hazardous components, establishing palm kernel nut oil as a safer and more environmentally friendly alternative to conventional cutting fluids. This study aligns with United Nations Sustainable Development Goal (SDG) 12: Responsible Consumption and Production as it promotes the use of an environmentally friendly and biodegradable cutting fluid, reducing reliance on conventional, potentially hazardous cutting fluids and reducing environmental pollution. By utilizing palm kernel nut oil as a sustainable alternative, this research supports eco-friendly manufacturing practices and minimizes environmental impact in machining operations